[worker] Build reviewed Android logs for manual staging validation

.github/workflows/build-and-deploy-worker.yml

@@ -1,208 +1,39 @@
-name: build-and-deploy-worker
-# Assumes main branch always specifies an environment (staging/production).
-# If environment is empty: PR testing build (no upload, no deploy)
-# If environment is set: Build (unless cached on main), upload, and deploy
-
+name: Build Android worker for manual testing
 on:
   workflow_dispatch:
     inputs:
       environment:
-        description: '"staging", "production" or empty'
-        type: string
+        description: Build a Linux artifact for manual staging testing; does not deploy
+        type: choice
+        options:
+          - staging
+        default: staging
         required: true
-  workflow_call:
-    inputs:
-      environment:
-        description: '"staging", "production" or empty'
-        type: string
-        required: true
-
+permissions:
+  contents: read
 jobs:
-  build-and-deploy:
+  build-android-staging-test:
+    if: inputs.environment == 'staging'
     runs-on: ubuntu-latest
-    permissions:
-      id-token: write
+    timeout-minutes: 25
     steps:
       - uses: actions/checkout@08eba0b27e820071cde6df949e0beb9ba4906955 # v4
-
       - uses: ./.github/actions/setup-mise
-
-      - name: Install eas-cli
-        run: npm install --global eas-cli@latest
-
-      - uses: ./.github/internal-actions/setup-gcloud
-
-      - name: Check if worker already exists
-        id: check_worker_exists
-        # Check if tarballs for this SHA already exist
-        # If they do, we can skip building regardless of branch
-        if: inputs.environment != ''
-        run: |
-          for platform in android ios; do
-            GCP_TARBALL="worker-$platform-sha1-$GITHUB_SHA.tar.gz"
-
-            if ! gsutil stat "gs://eas-build-worker-tarballs/$GCP_TARBALL"; then
-              echo "worker_exists=false" >> "$GITHUB_OUTPUT"
-              exit 0
-            fi
-          done
-
-          echo "worker_exists=true" >> "$GITHUB_OUTPUT"
-
-      - name: Start EAS Workflow to build worker tarballs
-        id: eas_workflow
-        # Build if: PR testing (no env), or deploying but tarballs don't exist
-        if: inputs.environment == '' || steps.check_worker_exists.outputs.worker_exists == 'false'
-        working-directory: packages/worker
+      - run: yarn install --immutable
+      - name: Package Linux worker from this checkout
         env:
-          EXPO_TOKEN: ${{ secrets.EXPO_DEV_EXPO_GITHUB_ROBOT_ACCESS_TOKEN }}
+          OUTPUT_DIR: ${{ runner.temp }}/android-worker-staging-test
         run: |
           set -euo pipefail
-
-          # Only upload artifacts from EAS if GHA will upload them to GCS
-          # This avoids unnecessary artifact uploads for PR builds
-          SHOULD_UPLOAD_ARTIFACT="${{ inputs.environment != '' && steps.check_worker_exists.outputs.worker_exists == 'false' }}"
-
-          # Run workflow and capture output (includes run ID)
-          WORKFLOW_OUTPUT=$(eas workflow:run build-worker.yml \
-            --ref ${{ github.sha }} \
-            --input upload_artifact=$SHOULD_UPLOAD_ARTIFACT \
-            --non-interactive \
-            --no-wait \
-            --json)
-
-          WORKFLOW_RUN_ID=$(echo "$WORKFLOW_OUTPUT" | jq -r '.id')
-          if [ -z "$WORKFLOW_RUN_ID" ] || [ "$WORKFLOW_RUN_ID" = "null" ]; then
-            echo "Error: Could not determine workflow run ID"
-            echo "Workflow output:"
-            echo "$WORKFLOW_OUTPUT" | jq .
-            exit 1
-          fi
-
-          echo "workflow_run_id=$WORKFLOW_RUN_ID" >> "$GITHUB_OUTPUT"
-
-      - name: Wait for EAS workflow and capture artifacts
-        id: eas_artifacts
-        if: inputs.environment == '' || steps.check_worker_exists.outputs.worker_exists == 'false'
-        working-directory: packages/worker
-        env:
-          EXPO_TOKEN: ${{ secrets.EXPO_DEV_EXPO_GITHUB_ROBOT_ACCESS_TOKEN }}
-        run: |
-          set -euo pipefail
-
-          WORKFLOW_RUN_ID="${{ steps.eas_workflow.outputs.workflow_run_id }}"
-          if [ -z "$WORKFLOW_RUN_ID" ]; then
-            echo "Error: Missing workflow run ID"
-            exit 1
-          fi
-
-          SHOULD_UPLOAD_ARTIFACT="${{ inputs.environment != '' && steps.check_worker_exists.outputs.worker_exists == 'false' }}"
-
-          while true; do
-            VIEW_OUTPUT=$(eas workflow:view "$WORKFLOW_RUN_ID" \
-              --non-interactive \
-              --json)
-            STATUS=$(echo "$VIEW_OUTPUT" | jq -r '.status')
-
-            case "$STATUS" in
-              SUCCESS)
-                break
-                ;;
-              FAILURE)
-                echo "EAS workflow failed."
-                echo "$VIEW_OUTPUT" | jq .
-                exit 1
-                ;;
-              CANCELED)
-                echo "EAS workflow canceled."
-                echo "$VIEW_OUTPUT" | jq .
-                exit 1
-                ;;
-              ACTION_REQUIRED)
-                echo "EAS workflow requires action."
-                echo "$VIEW_OUTPUT" | jq .
-                exit 1
-                ;;
-              NEW|IN_PROGRESS)
-                sleep 7
-                ;;
-              *)
-                echo "Unexpected workflow status: $STATUS"
-                echo "$VIEW_OUTPUT" | jq .
-                exit 1
-                ;;
-            esac
-          done
-
-          # Skip artifact extraction if we didn't request uploads
-          if [ "$SHOULD_UPLOAD_ARTIFACT" == "false" ]; then
-            echo "Skipping artifact download - upload was disabled for this run"
-            exit 0
-          fi
-
-          # Extract artifact download URLs from workflow output
-          # Artifacts are in jobs[].artifacts[] for custom jobs
-          DOWNLOAD_IOS_URL=$(echo "$VIEW_OUTPUT" | jq -r '
-            .jobs[]
-            | .artifacts[]?
-            | select(.name == "worker-ios-tarball")
-            | .downloadUrl
-          ' | head -1)
-
-          DOWNLOAD_ANDROID_URL=$(echo "$VIEW_OUTPUT" | jq -r '
-            .jobs[]
-            | .artifacts[]?
-            | select(.name == "worker-android-tarball")
-            | .downloadUrl
-          ' | head -1)
-
-          if [ -z "$DOWNLOAD_IOS_URL" ] || [ "$DOWNLOAD_IOS_URL" = "null" ]; then
-            echo "Error: Could not find iOS artifact download URL"
-            echo "$VIEW_OUTPUT" | jq .
-            exit 1
-          fi
-
-          if [ -z "$DOWNLOAD_ANDROID_URL" ] || [ "$DOWNLOAD_ANDROID_URL" = "null" ]; then
-            echo "Error: Could not find Android artifact download URL"
-            echo "$VIEW_OUTPUT" | jq .
-            exit 1
-          fi
-
-          # Mask the download URLs
-          echo "::add-mask::$DOWNLOAD_IOS_URL"
-          echo "::add-mask::$DOWNLOAD_ANDROID_URL"
-          echo "download_ios_url=$DOWNLOAD_IOS_URL" >> "$GITHUB_OUTPUT"
-          echo "download_android_url=$DOWNLOAD_ANDROID_URL" >> "$GITHUB_OUTPUT"
-
-      - name: Cancel EAS workflow on GitHub cancellation
-        if: cancelled()
-        working-directory: packages/worker
-        env:
-          EXPO_TOKEN: ${{ secrets.EXPO_DEV_EXPO_GITHUB_ROBOT_ACCESS_TOKEN }}
-        run: |
-          set -euo pipefail
-
-          WORKFLOW_RUN_ID="${{ steps.eas_workflow.outputs.workflow_run_id }}"
-          if [ -n "$WORKFLOW_RUN_ID" ]; then
-            eas workflow:cancel "$WORKFLOW_RUN_ID" --non-interactive
-          fi
-
-      - name: Upload worker tarballs to GCP
-        # Upload when deploying if we built something new
-        # Don't upload PR builds (no environment) or when using cached tarballs
-        if: inputs.environment != '' && steps.check_worker_exists.outputs.worker_exists == 'false'
-        run: |
-          IOS_GCP_TARBALL="worker-ios-sha1-$GITHUB_SHA.tar.gz"
-          ANDROID_GCP_TARBALL="worker-android-sha1-$GITHUB_SHA.tar.gz"
-          curl -L "${{ steps.eas_artifacts.outputs.download_ios_url }}" | gsutil cp - "gs://eas-build-worker-tarballs/$IOS_GCP_TARBALL"
-          curl -L "${{ steps.eas_artifacts.outputs.download_android_url }}" | gsutil cp - "gs://eas-build-worker-tarballs/$ANDROID_GCP_TARBALL"
-
-      - name: Promote worker to ${{ inputs.environment }}
-        if: inputs.environment != ''
-        run: |
-          for platform in android ios; do
-            GCP_TARBALL="worker-$platform-sha1-$GITHUB_SHA.tar.gz"
-            WORKER_STAGING_TARBALL="worker-$platform-${{ inputs.environment }}.tar.gz"
-
-            gsutil cp "gs://eas-build-worker-tarballs/$GCP_TARBALL" "gs://eas-build-worker-tarballs/$WORKER_STAGING_TARBALL"
-          done
+          mkdir -p "$OUTPUT_DIR"
+          bash packages/worker/package.sh "$OUTPUT_DIR/worker-android.tar.gz" android
+          tar -xOf "$OUTPUT_DIR/worker-android.tar.gz" ./packages/build-tools/dist/steps/utils/androidEmulatorLogs.js > "$OUTPUT_DIR/androidEmulatorLogs.js"
+          cd "$OUTPUT_DIR"
+          sha256sum worker-android.tar.gz androidEmulatorLogs.js > SHA256SUMS
+          printf '%s\n' "$GITHUB_SHA" > build-revision.txt
+      - uses: actions/upload-artifact@ea165f8d65b6e75b540449e92b4886f43607fa02 # v4
+        with:
+          name: android-worker-staging-test
+          path: ${{ runner.temp }}/android-worker-staging-test/
+          retention-days: 7
+          if-no-files-found: error