[build-tools] Record both iPhone Duo panels upright in record-sim

record-sim recorded only the largest framebuffer, which on iPhone Duo is the
inner panel, so recordings of a folded device were black. Record all
integrated panels side by side and rotate each one upright by the
nativeRotation in the device profile.

Co-Authored-By: Claude Opus 5.5 (1M context) <[email protected]>

.github/workflows/test.yml

@@ -26,6 +26,9 @@ jobs:
         uses: ./.github/actions/setup-mise
         env:
           MISE_NODE_VERSION: ${{ matrix.node }}
+      - name: Install ffmpeg
+        # build-tools recording-recovery tests cut and decode real MP4 files with ffmpeg and ffprobe.
+        run: sudo apt-get update && sudo apt-get install -y --no-install-recommends ffmpeg
       - name: Install dependencies
         run: yarn install --immutable
         env:

CHANGELOG.md

@@ -8,8 +8,14 @@ This is the log of notable changes to EAS CLI and related packages.
 
 ### 🎉 New features
 
+- [eas-cli] Allow workflow submissions to skip loading app config when project and application identifiers are supplied. ([#4471](https://github.com/expo/eas-cli/pull/4471) by [@sjchmiela](https://github.com/sjchmiela))
+- [build-tools] Record Android device sessions and upload the screen recording, including the partial recording a killed Device Hub leaves behind. ([#4418](https://github.com/expo/eas-cli/pull/4418) by [@vonovak](https://github.com/vonovak))
+
 ### 🐛 Bug fixes
 
+- [build-tools] Disable agent-device's internal idle timeouts in remote sessions, so only the session's own idle and duration limits end it. ([#4485](https://github.com/expo/eas-cli/pull/4485) by [@szdziedzic](https://github.com/szdziedzic))
+- [build-tools] Record both iPhone Duo panels side by side and upright, so iOS Simulator screen recordings are no longer black while the device is folded.
+
 ### 🧹 Chores
 
 ## [24.8.0](https://github.com/expo/eas-cli/releases/tag/v24.8.0) - 2026-09-24
@@ -27,10 +33,13 @@ This is the log of notable changes to EAS CLI and related packages.
 
 ### 🐛 Bug fixes
 
+- [build-tools] Report early Argent server exits during simulator startup instead of waiting for the full readiness timeout. ([#4454](https://github.com/expo/eas-cli/pull/4454) by [@sjkim-expo](https://github.com/sjkim-expo))
+- [eas-cli] Stop spinners from printing a new line on every frame after the terminal gets narrower. ([#4470](https://github.com/expo/eas-cli/pull/4470) by [@brentvatne](https://github.com/brentvatne))
 - [eas-cli] Exclude time waiting for simulator concurrency from the session startup timeout and show queue progress. ([#4411](https://github.com/expo/eas-cli/pull/4411) by [@szdziedzic](https://github.com/szdziedzic))
 - [eas-cli] List `eas simulator` only once in `eas --help`. The `sim` shorthand is now a hidden alias, so it still runs but no longer duplicates the entry. ([#4457](https://github.com/expo/eas-cli/pull/4457) by [@krystofwoldrich](https://github.com/krystofwoldrich))
 - [build-tools] Start the Argent tool-server with `ARGENT_EMULATOR_NO_WINDOW=1`, so Argent can boot the Android emulator again after it stops. Without it, the windowed emulator fails on the Linux image because `libpulse.so.0` is missing. ([#4465](https://github.com/expo/eas-cli/pull/4465) by [@gwdp](https://github.com/gwdp))
 - [eas-cli] Fix `eas account:view` printing `Role: undefined` for the new Release Manager role. ([#4300](https://github.com/expo/eas-cli/pull/4300) by [@byronkarlen](https://github.com/byronkarlen))
+- [eas-cli] Include legacy serve-sim sessions in `eas simulator:list --type web-preview-only`, and list `web-preview-only` only once in the `--type` options. ([#4466](https://github.com/expo/eas-cli/pull/4466) by [@szdziedzic](https://github.com/szdziedzic))
 
 ### 🧹 Chores
 

packages/build-tools/resources/record-sim/Package.swift

@@ -15,6 +15,7 @@ let package = Package(
         .target(
             name: "RecordSim",
             linkerSettings: [
+                .linkedFramework("Accelerate"),
                 .linkedFramework("AVFoundation"),
                 .linkedFramework("CoreGraphics"),
                 .linkedFramework("CoreMedia"),

packages/build-tools/resources/record-sim/README.md

@@ -9,6 +9,13 @@ It implements one recording path:
 3. Feed one continuous `AVAssetWriter`.
 4. Emit Apple HLS/CMAF-style fragmented MP4 segments.
 
+Foldable simulators such as iPhone Duo keep a framebuffer for every integrated
+panel. The recorder puts all integrated panels side by side in one video, in
+screen ID order, so the video follows the device when it folds. The panel that
+is not in use is black. Each panel is rotated upright by the `nativeRotation`
+in the device profile, which turns the iPhone Duo inner panel 90 degrees
+clockwise. Other simulators record their largest framebuffer.
+
 The output is suitable for uploading while recording. `session.json` contains
 the ordered segment metadata needed to build a playlist later.
 

packages/build-tools/resources/record-sim/Sources/RecordSim/FramebufferDisplaySource.swift

@@ -8,6 +8,18 @@ final class FramebufferDisplaySource {
         let width: Int
         let height: Int
         let seed: UInt32
+        /// Clockwise rotation in degrees (0, 90, 180, or 270) that shows the panel upright.
+        let rotation: Int
+
+        var uprightWidth: Int { rotation % 180 == 0 ? width : height }
+        var uprightHeight: Int { rotation % 180 == 0 ? height : width }
+    }
+
+    /// The panels to record, in a stable order. A nil entry is a panel that has no surface yet.
+    struct FrameSnapshot {
+        let panels: [SurfaceSnapshot?]
+
+        var seeds: [UInt32?] { panels.map { $0?.seed } }
     }
 
     private let deviceUDID: String
@@ -15,6 +27,10 @@ final class FramebufferDisplaySource {
     private let onFrame: () -> Void
     private let onSurfaceChange: () -> Void
     private var descriptors: [NSObject] = []
+    /// Integrated panels in screen ID order, which puts the iPhone Duo front panel first.
+    private var integratedPanels: [(descriptor: NSObject, rotation: Int)] = []
+    /// Mounting rotation of each integrated panel from the device profile, by screen ID.
+    private var nativeRotations: [UInt32: Int] = [:]
     private var callbackUUIDs: [ObjectIdentifier: NSUUID] = [:]
     private var retainedBlocks: [AnyObject] = []
     private var ioClient: NSObject?
@@ -46,40 +62,54 @@ final class FramebufferDisplaySource {
             throw RecorderError.make(3, "Failed to get simulator IO client")
         }
         ioClient = io
+        nativeRotations = Self.nativeRotations(device: device)
         try wireUpFramebuffer()
     }
 
     func stop() {
         unregisterCallbacks()
         descriptors.removeAll()
+        integratedPanels.removeAll()
         retainedBlocks.removeAll()
         ioClient = nil
     }
 
-    func surfaceSnapshot() -> SurfaceSnapshot? {
-        let surfaceSelector = NSSelectorFromString("framebufferSurface")
-        var bestSnapshot: SurfaceSnapshot?
-        var bestArea = 0
-        for descriptor in descriptors {
-            guard let surfaceObject = descriptor.perform(surfaceSelector)?.takeUnretainedValue()
-            else {
-                continue
-            }
-            let surface = unsafeBitCast(surfaceObject, to: IOSurface.self)
-            let width = IOSurfaceGetWidth(surface)
-            let height = IOSurfaceGetHeight(surface)
-            let area = width * height
-            if area > bestArea {
-                bestSnapshot = SurfaceSnapshot(
-                    surface: surface,
-                    width: width,
-                    height: height,
-                    seed: IOSurfaceGetSeed(surface)
-                )
-                bestArea = area
+    /// Foldable simulators such as iPhone Duo keep an IOSurface alive for every integrated panel,
+    /// and the panel that is not in use stays black. Record all integrated panels so the video
+    /// follows a fold; other simulators record their largest surface.
+    func frameSnapshot() -> FrameSnapshot? {
+        if integratedPanels.count >= 2 {
+            let panels = integratedPanels.map {
+                surfaceSnapshot(for: $0.descriptor, rotation: $0.rotation)
             }
+            return panels.contains { $0 != nil } ? FrameSnapshot(panels: panels) : nil
         }
-        return bestSnapshot
+        let largest = descriptors.compactMap { surfaceSnapshot(for: $0, rotation: 0) }.max {
+            $0.width * $0.height < $1.width * $1.height
+        }
+        return largest.map { FrameSnapshot(panels: [$0]) }
+    }
+
+    private func surfaceSnapshot(for descriptor: NSObject, rotation: Int) -> SurfaceSnapshot? {
+        guard
+            let surfaceObject = descriptor.perform(NSSelectorFromString("framebufferSurface"))?
+                .takeUnretainedValue()
+        else {
+            return nil
+        }
+        let surface = unsafeBitCast(surfaceObject, to: IOSurface.self)
+        let width = IOSurfaceGetWidth(surface)
+        let height = IOSurfaceGetHeight(surface)
+        guard width > 0, height > 0 else {
+            return nil
+        }
+        return SurfaceSnapshot(
+            surface: surface,
+            width: width,
+            height: height,
+            seed: IOSurfaceGetSeed(surface),
+            rotation: rotation
+        )
     }
 
     func rewireFramebuffer() throws {
@@ -94,6 +124,12 @@ final class FramebufferDisplaySource {
         let nextDescriptors = try findFramebufferDescriptors(io: io)
         unregisterCallbacks()
         descriptors = nextDescriptors
+        integratedPanels = Self.integratedPanels(in: nextDescriptors).map { panel in
+            // A panel mounted at 270 degrees, such as the iPhone Duo inner panel, turns 90
+            // degrees clockwise to be upright.
+            let nativeRotation = nativeRotations[panel.screenID] ?? 0
+            return (panel.descriptor, (360 - nativeRotation) % 360)
+        }
         retainedBlocks.removeAll()
         do {
             for descriptor in descriptors {
@@ -102,6 +138,7 @@ final class FramebufferDisplaySource {
         } catch {
             unregisterCallbacks()
             descriptors.removeAll()
+            integratedPanels.removeAll()
             retainedBlocks.removeAll()
             throw error
         }
@@ -135,6 +172,61 @@ final class FramebufferDisplaySource {
         return candidates
     }
 
+    /// Xcode releases without the screen properties API report no integrated panels, which keeps
+    /// them on the largest-surface path.
+    private static func integratedPanels(
+        in descriptors: [NSObject]
+    ) -> [(screenID: UInt32, descriptor: NSObject)] {
+        typealias Panel = (screenID: UInt32, descriptor: NSObject)
+        let panels = descriptors.compactMap { descriptor -> Panel? in
+            let selector = NSSelectorFromString("screenProperties")
+            guard descriptor.responds(to: selector),
+                let properties = descriptor.perform(selector)?.takeUnretainedValue()
+            else {
+                return nil
+            }
+            let object: AnyObject = properties
+            guard object.recordSimScreenType?() == integratedScreenType,
+                let screenID = object.recordSimScreenID?()
+            else {
+                return nil
+            }
+            return (screenID, descriptor)
+        }
+        return panels.sorted { $0.screenID < $1.screenID }
+    }
+
+    /// The device profile that serve-sim also reads. A missing profile means no rotation.
+    private static func nativeRotations(device: NSObject) -> [UInt32: Int] {
+        let typeSelector = NSSelectorFromString("deviceType")
+        let capabilitiesSelector = NSSelectorFromString("capabilities")
+        guard device.responds(to: typeSelector),
+            let type = device.perform(typeSelector)?.takeUnretainedValue() as? NSObject,
+            type.responds(to: capabilitiesSelector),
+            let profile = type.perform(capabilitiesSelector)?.takeUnretainedValue()
+                as? [String: Any],
+            let capabilities = profile["capabilities"] as? [String: Any],
+            let displays = capabilities["displays"] as? [[String: Any]]
+        else {
+            return [:]
+        }
+        var rotations: [UInt32: Int] = [:]
+        for display in displays {
+            guard display["displayType"] as? String == "integrated",
+                let id = display["screenID"] as? NSNumber,
+                let screenID = UInt32(exactly: id.int64Value),
+                let rotation = display["nativeRotation"] as? NSNumber,
+                [0, 90, 180, 270].contains(rotation.intValue)
+            else {
+                continue
+            }
+            rotations[screenID] = rotation.intValue
+        }
+        return rotations
+    }
+
+    private static let integratedScreenType: UInt64 = 0
+
     private func registerCallbacks(descriptor: NSObject) throws {
         let selector = NSSelectorFromString(
             "registerScreenCallbacksWithUUID:callbackQueue:frameCallback:surfacesChangedCallback:propertiesChangedCallback:"
@@ -190,3 +282,10 @@ final class FramebufferDisplaySource {
         callbackUUIDs.removeAll()
     }
 }
+
+/// Getters from the CoreSimDeviceIO SimScreenProperties protocol. Optional dispatch keeps Xcode
+/// releases that lack them working.
+@objc private protocol SimScreenPropertiesAccess {
+    @objc(screenID) func recordSimScreenID() -> UInt32
+    @objc(screenType) func recordSimScreenType() -> UInt64
+}

packages/build-tools/resources/record-sim/Sources/RecordSim/SimulatorRecorder.swift

@@ -1,4 +1,5 @@
 import AVFoundation
+import Accelerate
 import CoreVideo
 import Foundation
 import IOSurface
@@ -27,10 +28,9 @@ public final class SimulatorRecorder {
     private var monotonicClock = MonotonicClock()
     private var firstAcceptedCaptureTime: CMTime?
     private var firstAcceptedWallClock: Date?
-    private var recordingWidth: Int?
-    private var recordingHeight: Int?
+    private var canvasLayout: PanelCanvasLayout?
     private var lastPTS: CMTime?
-    private var lastSeed: UInt32?
+    private var lastSeeds: [UInt32?]?
     private var lastFrameCallbackElapsed: TimeInterval?
     private var lastFirstFrameRewireElapsed: TimeInterval = 0
     private var lastAppendedPixelBuffer: CVPixelBuffer?
@@ -147,14 +147,14 @@ public final class SimulatorRecorder {
             guard let firstAcceptedWallClock else {
                 throw RecorderError.make(25, "Missing first frame wall-clock timestamp")
             }
-            guard let recordingWidth, let recordingHeight else {
+            guard let canvasLayout else {
                 throw RecorderError.make(27, "Missing recording dimensions")
             }
             return try outputWriter.writeManifest(
                 configuration: configuration,
                 firstFrameWallClock: firstAcceptedWallClock,
-                width: recordingWidth,
-                height: recordingHeight
+                width: canvasLayout.width,
+                height: canvasLayout.height
             )
         }
     }
@@ -239,19 +239,13 @@ public final class SimulatorRecorder {
         if reason == .callback {
             lastFrameCallbackElapsed = monotonicClock.elapsedSeconds()
         }
-        guard let snapshot = displaySource?.surfaceSnapshot() else {
-            return
-        }
-        let surface = snapshot.surface
-        let surfaceWidth = snapshot.width
-        let surfaceHeight = snapshot.height
-        guard surfaceWidth > 0, surfaceHeight > 0 else {
+        guard let snapshot = displaySource?.frameSnapshot() else {
             return
         }
 
-        let seed = snapshot.seed
-        let matchesLastAppendedSeed = writerQueue.sync { lastSeed == seed }
-        if !force, matchesLastAppendedSeed {
+        let seeds = snapshot.seeds
+        let matchesLastAppendedSeeds = writerQueue.sync { lastSeeds == seeds }
+        if !force, matchesLastAppendedSeeds {
             return
         }
 
@@ -262,14 +256,10 @@ public final class SimulatorRecorder {
         let capturedAt = monotonicClock.elapsedTime()
         let capturedAtWallClock = Date()
         do {
-            let pixelBuffer = try copySurfaceToOwnedPixelBuffer(
-                surface,
-                width: surfaceWidth,
-                height: surfaceHeight
-            )
+            let pixelBuffer = try copyFrameToOwnedPixelBuffer(snapshot)
             appendOwned(
                 pixelBuffer: pixelBuffer,
-                seed: seed,
+                seeds: seeds,
                 capturedAt: capturedAt,
                 capturedAtWallClock: capturedAtWallClock
             )
@@ -296,17 +286,14 @@ public final class SimulatorRecorder {
             return
         }
 
-        guard let snapshot = displaySource.surfaceSnapshot(),
-            snapshot.width > 0,
-            snapshot.height > 0
-        else {
+        guard let snapshot = displaySource.frameSnapshot() else {
             rewireFramebuffer()
             return
         }
 
-        let observedSeed = snapshot.seed
-        let lastAppendedSeed = writerQueue.sync { lastSeed }
-        guard let lastAppendedSeed, observedSeed != lastAppendedSeed else {
+        let observedSeeds = snapshot.seeds
+        let lastAppendedSeeds = writerQueue.sync { lastSeeds }
+        guard let lastAppendedSeeds, observedSeeds != lastAppendedSeeds else {
             return
         }
 
@@ -369,22 +356,20 @@ public final class SimulatorRecorder {
         pendingLock.unlock()
     }
 
-    private func copySurfaceToOwnedPixelBuffer(
-        _ surface: IOSurface,
-        width: Int,
-        height: Int
+    private func copyFrameToOwnedPixelBuffer(
+        _ snapshot: FramebufferDisplaySource.FrameSnapshot
     ) throws -> CVPixelBuffer {
-        let pool = try writerQueue.sync {
+        let (pool, layout) = try writerQueue.sync {
             if let firstError {
                 throw firstError
             }
             if writer == nil {
-                try startWriter(width: width, height: height)
+                try startWriter(layout: PanelCanvasLayout(panels: snapshot.panels))
             }
-            guard let pool = adaptor?.pixelBufferPool else {
+            guard let pool = adaptor?.pixelBufferPool, let canvasLayout else {
                 throw RecorderError.make(40, "AVAssetWriter pixel buffer pool is unavailable")
             }
-            return pool
+            return (pool, canvasLayout)
         }
 
         var output: CVPixelBuffer?
@@ -397,39 +382,129 @@ public final class SimulatorRecorder {
         guard destinationLockStatus == kCVReturnSuccess else {
             throw RecorderError.make(50, "Failed to lock pixel buffer: \(destinationLockStatus)")
         }
-        let surfaceLockStatus = IOSurfaceLock(surface, .readOnly, nil)
-        guard surfaceLockStatus == KERN_SUCCESS else {
-            CVPixelBufferUnlockBaseAddress(destination, [])
-            throw RecorderError.make(49, "Failed to lock IOSurface: \(surfaceLockStatus)")
-        }
-        defer {
-            IOSurfaceUnlock(surface, .readOnly, nil)
-            CVPixelBufferUnlockBaseAddress(destination, [])
-        }
-
+        defer { CVPixelBufferUnlockBaseAddress(destination, []) }
         guard let destinationAddress = CVPixelBufferGetBaseAddress(destination) else {
             throw RecorderError.make(42, "Pixel buffer has no base address")
         }
-        let sourceAddress = IOSurfaceGetBaseAddress(surface)
-        let sourceStride = IOSurfaceGetBytesPerRow(surface)
+
         let destinationStride = CVPixelBufferGetBytesPerRow(destination)
-        let copyWidth = min(width, IOSurfaceGetWidth(surface), CVPixelBufferGetWidth(destination))
-        let copyHeight = min(
-            height, IOSurfaceGetHeight(surface), CVPixelBufferGetHeight(destination))
-        let copyBytes = min(copyWidth * 4, sourceStride, destinationStride)
-        for row in 0..<copyHeight {
-            memcpy(
-                destinationAddress.advanced(by: row * destinationStride),
-                sourceAddress.advanced(by: row * sourceStride),
-                copyBytes
+        let destinationWidth = CVPixelBufferGetWidth(destination)
+        let destinationHeight = CVPixelBufferGetHeight(destination)
+        for (index, slot) in layout.slots.enumerated() {
+            let slotWidth = max(0, min(slot.width, destinationWidth - slot.x))
+            guard slotWidth > 0 else {
+                continue
+            }
+            let panel = index < snapshot.panels.count ? snapshot.panels[index] : nil
+            try copyPanel(
+                panel?.surface,
+                rotation: panel?.rotation ?? 0,
+                into: destinationAddress.advanced(by: slot.x * 4),
+                stride: destinationStride,
+                width: slotWidth,
+                height: destinationHeight
             )
         }
         return destination
     }
 
+    /// Pool buffers are reused, so every pixel of the region that the surface does not cover,
+    /// including the whole region of a panel without a surface, is cleared to black.
+    private func copyPanel(
+        _ surface: IOSurface?,
+        rotation: Int,
+        into destinationAddress: UnsafeMutableRawPointer,
+        stride destinationStride: Int,
+        width: Int,
+        height: Int
+    ) throws {
+        let regionBytes = width * 4
+        guard let surface else {
+            for row in 0..<height {
+                memset(destinationAddress.advanced(by: row * destinationStride), 0, regionBytes)
+            }
+            return
+        }
+
+        let surfaceLockStatus = IOSurfaceLock(surface, .readOnly, nil)
+        guard surfaceLockStatus == KERN_SUCCESS else {
+            throw RecorderError.make(49, "Failed to lock IOSurface: \(surfaceLockStatus)")
+        }
+        defer { IOSurfaceUnlock(surface, .readOnly, nil) }
+
+        let sourceAddress = IOSurfaceGetBaseAddress(surface)
+        let sourceStride = IOSurfaceGetBytesPerRow(surface)
+        if rotation != 0 {
+            try rotatePanel(
+                surface,
+                rotation: rotation,
+                into: destinationAddress,
+                stride: destinationStride,
+                width: width,
+                height: height
+            )
+            return
+        }
+        let copyHeight = min(height, IOSurfaceGetHeight(surface))
+        let copyBytes = min(min(width, IOSurfaceGetWidth(surface)) * 4, sourceStride)
+        for row in 0..<height {
+            let destinationRow = destinationAddress.advanced(by: row * destinationStride)
+            let copiedBytes = row < copyHeight ? copyBytes : 0
+            if copiedBytes > 0 {
+                memcpy(destinationRow, sourceAddress.advanced(by: row * sourceStride), copiedBytes)
+            }
+            if copiedBytes < regionBytes {
+                memset(destinationRow.advanced(by: copiedBytes), 0, regionBytes - copiedBytes)
+            }
+        }
+    }
+
+    /// Expects the surface to be locked. vImage centers a surface whose upright size differs from
+    /// the region and fills the rest with black.
+    private func rotatePanel(
+        _ surface: IOSurface,
+        rotation: Int,
+        into destinationAddress: UnsafeMutableRawPointer,
+        stride destinationStride: Int,
+        width: Int,
+        height: Int
+    ) throws {
+        let rotationConstant: Int
+        switch rotation {
+        case 90: rotationConstant = kRotate90DegreesClockwise
+        case 180: rotationConstant = kRotate180DegreesClockwise
+        case 270: rotationConstant = kRotate270DegreesClockwise
+        default: throw RecorderError.make(51, "Unsupported panel rotation: \(rotation)")
+        }
+        let surfaceWidth = IOSurfaceGetWidth(surface)
+        let surfaceHeight = IOSurfaceGetHeight(surface)
+        let rotatedHeight = min(height, rotation == 180 ? surfaceHeight : surfaceWidth)
+        var source = vImage_Buffer(
+            data: IOSurfaceGetBaseAddress(surface),
+            height: vImagePixelCount(surfaceHeight),
+            width: vImagePixelCount(surfaceWidth),
+            rowBytes: IOSurfaceGetBytesPerRow(surface)
+        )
+        var destination = vImage_Buffer(
+            data: destinationAddress,
+            height: vImagePixelCount(rotatedHeight),
+            width: vImagePixelCount(width),
+            rowBytes: destinationStride
+        )
+        var black: [UInt8] = [0, 0, 0, 0]
+        let error = vImageRotate90_ARGB8888(
+            &source, &destination, UInt8(rotationConstant), &black, vImage_Flags(kvImageNoFlags))
+        guard error == kvImageNoError else {
+            throw RecorderError.make(52, "Failed to rotate panel: \(error)")
+        }
+        for row in rotatedHeight..<height {
+            memset(destinationAddress.advanced(by: row * destinationStride), 0, width * 4)
+        }
+    }
+
     private func appendOwned(
         pixelBuffer: CVPixelBuffer,
-        seed: UInt32,
+        seeds: [UInt32?],
         capturedAt: CMTime,
         capturedAtWallClock: Date
     ) {
@@ -441,7 +516,7 @@ public final class SimulatorRecorder {
             do {
                 try self.appendOnWriterQueue(
                     pixelBuffer: pixelBuffer,
-                    seed: seed,
+                    seeds: seeds,
                     capturedAt: capturedAt,
                     capturedAtWallClock: capturedAtWallClock
                 )
@@ -454,7 +529,7 @@ public final class SimulatorRecorder {
 
     private func appendOnWriterQueue(
         pixelBuffer: CVPixelBuffer,
-        seed: UInt32,
+        seeds: [UInt32?],
         capturedAt: CMTime,
         capturedAtWallClock: Date
     ) throws {
@@ -480,7 +555,7 @@ public final class SimulatorRecorder {
             firstAcceptedWallClock = capturedAtWallClock
         }
         lastPTS = pts
-        lastSeed = seed
+        lastSeeds = seeds
         lastAppendedPixelBuffer = pixelBuffer
         signalFirstFrameReadyIfNeeded()
     }
@@ -552,7 +627,9 @@ public final class SimulatorRecorder {
         return CMTimeSubtract(capturedAt, start)
     }
 
-    private func startWriter(width: Int, height: Int) throws {
+    private func startWriter(layout: PanelCanvasLayout) throws {
+        let width = layout.width
+        let height = layout.height
         guard let outputWriter else {
             throw RecorderError.make(46, "Missing output writer")
         }
@@ -600,8 +677,7 @@ public final class SimulatorRecorder {
         self.writer = writer
         self.input = input
         self.adaptor = adaptor
-        recordingWidth = width
-        recordingHeight = height
+        canvasLayout = layout
     }
 
     private func assetWriterSettings(width: Int, height: Int) -> [String: Any] {
@@ -642,3 +718,29 @@ public final class SimulatorRecorder {
         }
     }
 }
+
+/// Upright panels side by side, top aligned, sized from the first frame. A panel without a
+/// surface in that frame gets no region.
+private struct PanelCanvasLayout {
+    struct Slot {
+        let x: Int
+        let width: Int
+    }
+
+    let slots: [Slot]
+    let width: Int
+    let height: Int
+
+    init(panels: [FramebufferDisplaySource.SurfaceSnapshot?]) {
+        var x = 0
+        var slots: [Slot] = []
+        for panel in panels {
+            let width = panel?.uprightWidth ?? 0
+            slots.append(Slot(x: x, width: width))
+            x += width
+        }
+        self.slots = slots
+        width = x
+        height = panels.compactMap { $0?.uprightHeight }.max() ?? 0
+    }
+}

packages/build-tools/src/steps/functions/__tests__/deviceSessionHost-orchestration.test.ts

@@ -0,0 +1,238 @@
+import { BuildRuntimePlatform, type BuildStepContext } from '@expo/steps';
+import spawn from '@expo/turtle-spawn';
+import fs from 'node:fs';
+
+import type { CustomBuildContext } from '../../../customBuildContext';
+import { Sentry } from '../../../sentry';
+import { AndroidEmulatorUtils } from '../../../utils/AndroidEmulatorUtils';
+import { turtleFetch } from '../../../utils/turtleFetch';
+import { startAgentDeviceEventCollectionAsync } from '../../utils/agentDeviceEvents';
+import { startAppiumEventCollectionAsync } from '../../utils/appiumEvents';
+import { startDeviceSessionHostAsync } from '../../utils/deviceSessionHost';
+import {
+  spawnDetached,
+  startNgrokTunnelAsync,
+  uploadRemoteSessionConfigAsync,
+  waitForDeviceRunSessionStoppedAsync,
+  waitForFileAsync,
+} from '../../utils/remoteDeviceRunSession';
+import { createStartAgentDeviceRemoteSessionBuildFunction } from '../startAgentDeviceRemoteSession';
+import { createStartAppiumRemoteSessionBuildFunction } from '../startAppiumRemoteSession';
+
+jest.mock('@expo/turtle-spawn');
+jest.mock('../../../sentry');
+jest.mock('../../../utils/turtleFetch');
+jest.mock('../../../utils/AndroidEmulatorUtils');
+jest.mock('../../utils/deviceSessionHost');
+jest.mock('../../utils/agentDeviceEvents');
+jest.mock('../../utils/appiumEvents');
+jest.mock('../../utils/agentDeviceArtifacts');
+jest.mock('../../utils/remoteDeviceRunSession', () => ({
+  ...jest.requireActual('../../utils/remoteDeviceRunSession'),
+  spawnDetached: jest.fn(),
+  startNgrokTunnelAsync: jest.fn(),
+  uploadRemoteSessionConfigAsync: jest.fn(),
+  waitForDeviceRunSessionStoppedAsync: jest.fn(),
+  waitForFileAsync: jest.fn(),
+}));
+
+const finishHost = jest.fn();
+const closePreview = jest.fn();
+const stopTool = jest.fn();
+const stopTunnel = jest.fn();
+const stopEvents = jest.fn();
+const openPreview = jest.fn();
+const logger = { info: jest.fn(), warn: jest.fn() };
+
+beforeEach(() => {
+  jest.clearAllMocks();
+  // The daemon package is external. No installation or daemon process runs in these tests.
+  jest.spyOn(fs, 'existsSync').mockReturnValue(true);
+  jest.mocked(spawn).mockResolvedValue({ stdout: '{}' } as never);
+  jest
+    .mocked(AndroidEmulatorUtils.getAttachedDevicesAsync)
+    .mockResolvedValue([{ serialId: 'emulator-5554', state: 'device' } as never]);
+  jest.mocked(turtleFetch).mockResolvedValue({ ok: true } as never);
+  jest.mocked(waitForFileAsync).mockResolvedValue({ port: 4567, token: 'daemon-token' });
+  for (const stop of [finishHost, closePreview, stopTool, stopTunnel, stopEvents]) {
+    stop.mockResolvedValue(undefined);
+  }
+  openPreview.mockResolvedValue({
+    previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
+    apiUrl: 'https://preview.example.test',
+    closeAsync: closePreview,
+  });
+  jest
+    .mocked(startDeviceSessionHostAsync)
+    .mockResolvedValue({ openPreviewAsync: openPreview, finishAsync: finishHost });
+  jest.mocked(spawnDetached).mockReturnValue({
+    pid: undefined,
+    getOutput: () => '',
+    getExitError: () => undefined,
+    stopAsync: stopTool,
+  });
+  jest.mocked(startNgrokTunnelAsync).mockResolvedValue({
+    url: 'https://tool.example.test',
+    subdomainId: 'tool-id',
+    stopAsync: stopTunnel,
+  });
+  const events = { stopAsync: stopEvents, getLastEventObservedAt: () => undefined };
+  jest.mocked(startAgentDeviceEventCollectionAsync).mockResolvedValue(events);
+  jest.mocked(startAppiumEventCollectionAsync).mockResolvedValue(events);
+  jest.mocked(uploadRemoteSessionConfigAsync).mockResolvedValue(undefined);
+  jest.mocked(waitForDeviceRunSessionStoppedAsync).mockResolvedValue(undefined);
+});
+
+afterEach(() => {
+  jest.restoreAllMocks();
+});
+
+describe.each([
+  ['Appium', createStartAppiumRemoteSessionBuildFunction],
+  ['Agent Device', createStartAgentDeviceRemoteSessionBuildFunction],
+] as const)('%s host ownership', (name, createFunction) => {
+  async function runAsync() {
+    const fn = createFunction({} as CustomBuildContext);
+    await fn.fn!(
+      {
+        logger,
+        global: { runtimePlatform: BuildRuntimePlatform.LINUX },
+      } as unknown as BuildStepContext,
+      {
+        inputs: {
+          package_version: { value: undefined },
+          max_idle_time_minutes: { value: undefined },
+        },
+        outputs: {},
+        env: {
+          DEVICE_RUN_SESSION_ID: 'session-id',
+          EAS_SIMULATOR_NGROK_TUNNEL_DOMAIN: 'example.test',
+          NGROK_AUTHTOKEN: 'token',
+        },
+      } as never
+    );
+  }
+
+  it('holds the host until session completion', async () => {
+    await runAsync();
+    expect(openPreview).toHaveBeenCalledWith({ baseDomain: 'example.test' });
+    expect(uploadRemoteSessionConfigAsync).toHaveBeenCalledWith(
+      expect.objectContaining({
+        remoteConfig: expect.objectContaining({
+          webPreviewUrl: 'https://expo.dev/simulator-preview/preview-id',
+          previewApiUrl: 'https://preview.example.test',
+        }),
+      })
+    );
+    expect(finishHost).toHaveBeenCalledTimes(1);
+    expect(closePreview).not.toHaveBeenCalled();
+    expect(finishHost.mock.invocationCallOrder[0]).toBeGreaterThan(
+      jest.mocked(waitForDeviceRunSessionStoppedAsync).mock.invocationCallOrder[0]
+    );
+    expect(stopTool).toHaveBeenCalledTimes(1);
+    expect(stopEvents).toHaveBeenCalledTimes(1);
+    expect(stopTunnel).toHaveBeenCalledTimes(1);
+  });
+
+  it('stops automation while recording finalization or upload is pending', async () => {
+    let release!: () => void;
+    let stopped!: () => void;
+    const pendingFinish = new Promise<void>(resolve => {
+      release = resolve;
+    });
+    const toolStopped = new Promise<void>(resolve => {
+      stopped = resolve;
+    });
+    finishHost.mockReturnValueOnce(pendingFinish);
+    stopTool.mockImplementationOnce(async () => {
+      stopped();
+    });
+    let completed = false;
+    const running = runAsync().then(() => {
+      completed = true;
+    });
+    try {
+      await toolStopped;
+      expect(stopTunnel).toHaveBeenCalledTimes(1);
+      expect(finishHost).toHaveBeenCalledTimes(1);
+      expect(completed).toBe(false);
+    } finally {
+      release();
+      await running;
+    }
+  });
+
+  it('finalizes recording and stops automation while the tunnel close is pending', async () => {
+    let release!: () => void;
+    let finished!: () => void;
+    const pendingClose = new Promise<void>(resolve => {
+      release = resolve;
+    });
+    const hostFinished = new Promise<void>(resolve => {
+      finished = resolve;
+    });
+    const toolStopped = new Promise<void>(resolve => {
+      stopTool.mockImplementationOnce(async () => resolve());
+    });
+    stopTunnel.mockReturnValueOnce(pendingClose);
+    finishHost.mockImplementationOnce(async () => {
+      finished();
+    });
+    const running = runAsync();
+    try {
+      // Both settle while the tunnel close is still held open.
+      await Promise.all([hostFinished, toolStopped]);
+      expect(stopTunnel).toHaveBeenCalledTimes(1);
+    } finally {
+      release();
+      await running;
+    }
+  });
+
+  it('still stops the automation process when event collection stop rejects', async () => {
+    stopEvents.mockRejectedValueOnce(new Error('collector failed'));
+    // Agent Device wraps its collector stop in a catch-all helper; Appium does not.
+    const outcome = await runAsync().then(
+      () => 'resolved',
+      (err: Error) => err.message
+    );
+    expect(outcome).toBe(name === 'Appium' ? 'collector failed' : 'resolved');
+    expect(stopTool).toHaveBeenCalledTimes(1);
+    expect(stopTunnel).toHaveBeenCalledTimes(1);
+    expect(finishHost).toHaveBeenCalledTimes(1);
+  });
+
+  it('still stops automation when recording finalization rejects', async () => {
+    finishHost.mockRejectedValueOnce(new Error('recording cleanup failed'));
+    await expect(runAsync()).rejects.toThrow('recording cleanup failed');
+    expect(stopTool).toHaveBeenCalledTimes(1);
+    expect(stopTunnel).toHaveBeenCalledTimes(1);
+    expect(Sentry.capture).not.toHaveBeenCalled();
+  });
+
+  it.each(['preview', 'config', 'wait'])('finishes the host after %s fails', async phase => {
+    const error = new Error(`${phase} failed`);
+    // A teardown failure must not replace the error that ended the session.
+    finishHost.mockRejectedValueOnce(new Error('recording cleanup failed'));
+    if (phase === 'preview') {
+      openPreview.mockRejectedValueOnce(error);
+    } else if (phase === 'config') {
+      jest.mocked(uploadRemoteSessionConfigAsync).mockRejectedValueOnce(error);
+    } else {
+      jest.mocked(waitForDeviceRunSessionStoppedAsync).mockRejectedValueOnce(error);
+    }
+    await expect(runAsync()).rejects.toBe(error);
+    expect(finishHost).toHaveBeenCalledTimes(1);
+    expect(stopTool).toHaveBeenCalledTimes(1);
+    expect(stopTunnel).toHaveBeenCalledTimes(1);
+    expect(logger.warn).toHaveBeenCalledWith(
+      { err: expect.objectContaining({ message: 'recording cleanup failed' }) },
+      'Could not stop the session host during remote session teardown.'
+    );
+    expect(Sentry.capture).toHaveBeenCalledWith(
+      'Could not stop the session host after the remote session failed',
+      expect.objectContaining({ message: 'recording cleanup failed' }),
+      { level: 'warning' }
+    );
+  });
+});

packages/build-tools/src/steps/functions/__tests__/remoteSessionLocalEgress.test.ts

@@ -7,6 +7,7 @@ import { type CustomBuildContext } from '../../../customBuildContext';
 import { IosSimulatorUtils } from '../../../utils/IosSimulatorUtils';
 import { isProcessDescendantOfAsync } from '../../../utils/processes';
 import { turtleFetch } from '../../../utils/turtleFetch';
+import { startDeviceSessionHostAsync } from '../../utils/deviceSessionHost';
 import {
   monitorLocalEgressAsync,
   readLocalEgressHandoffAsync,
@@ -14,7 +15,6 @@ import {
   stopLocalEgressResourcesAsync,
 } from '../../utils/localEgress';
 import {
-  startDeviceWebPreviewWithTunnelAsync,
   uploadRemoteSessionConfigAsync,
   waitForDeviceRunSessionStoppedAsync,
 } from '../../utils/remoteDeviceRunSession';
@@ -27,6 +27,7 @@ jest.mock('@expo/turtle-spawn');
 jest.mock('../../../utils/IosSimulatorUtils');
 jest.mock('../../../utils/processes');
 jest.mock('../../../utils/turtleFetch');
+jest.mock('../../utils/deviceSessionHost');
 jest.mock('../../utils/agentDeviceArtifacts');
 jest.mock('../../utils/argentArtifacts');
 jest.mock('../../utils/agentDeviceEvents', () => ({
@@ -58,7 +59,6 @@ jest.mock('../../utils/remoteDeviceRunSession', () => ({
     subdomainId: 'controller-id',
     stopAsync: jest.fn(),
   }),
-  startDeviceWebPreviewWithTunnelAsync: jest.fn(),
   uploadRemoteSessionConfigAsync: jest.fn(),
   waitForDeviceRunSessionStoppedAsync: jest.fn(),
 }));
@@ -82,6 +82,7 @@ const controllers = [
 
 describe.each(controllers)('%s local egress', (_name, createFunction, controllerField) => {
   const stopPreview = jest.fn();
+  const openPreview = jest.fn();
   const stopEgress = jest.fn();
   let lifetime: AbortSignal;
   async function run(signal?: AbortSignal): Promise<void> {
@@ -119,11 +120,15 @@ describe.each(controllers)('%s local egress', (_name, createFunction, controller
     jest.mocked(turtleFetch).mockResolvedValue({ ok: true } as never);
     jest.mocked(readLocalEgressHandoffAsync).mockResolvedValue(handoff);
     jest.mocked(monitorLocalEgressAsync).mockResolvedValue(undefined);
-    jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockResolvedValue({
+    openPreview.mockResolvedValue({
       previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
       apiUrl: 'https://preview.test',
       previewToken: 'preview-secret',
-      stopAsync: stopPreview,
+      closeAsync: jest.fn(),
+    });
+    jest.mocked(startDeviceSessionHostAsync).mockResolvedValue({
+      openPreviewAsync: openPreview,
+      finishAsync: stopPreview,
     });
     jest.mocked(uploadRemoteSessionConfigAsync).mockResolvedValue(undefined);
     jest.mocked(waitForDeviceRunSessionStoppedAsync).mockImplementation(async () => {
@@ -169,12 +174,14 @@ describe.each(controllers)('%s local egress', (_name, createFunction, controller
     expect(monitorLocalEgressAsync).not.toHaveBeenCalled();
     expect(stopEgress).not.toHaveBeenCalled();
   });
-  it.each(['startup', 'report', 'wait', 'teardown'])(
+  it.each(['startup', 'preview', 'report', 'wait', 'teardown'])(
     'releases egress after %s fails',
     async phase => {
       const error = new Error(`${phase} failed`);
       if (phase === 'startup') {
-        jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockRejectedValue(error);
+        jest.mocked(startDeviceSessionHostAsync).mockRejectedValue(error);
+      } else if (phase === 'preview') {
+        openPreview.mockRejectedValue(error);
       } else if (phase === 'report') {
         jest.mocked(uploadRemoteSessionConfigAsync).mockRejectedValue(error);
       } else if (phase === 'wait') {
@@ -186,7 +193,7 @@ describe.each(controllers)('%s local egress', (_name, createFunction, controller
       expect(lifetime.aborted).toBe(true);
       expect(stopEgress).toHaveBeenCalledTimes(1);
       expect(monitorLocalEgressAsync).toHaveBeenCalledTimes(
-        phase === 'startup' || phase === 'report' ? 0 : 1
+        phase === 'startup' || phase === 'preview' || phase === 'report' ? 0 : 1
       );
     }
   );

packages/build-tools/src/steps/functions/__tests__/startAgentDeviceRemoteSession-orchestration.test.ts

@@ -8,13 +8,13 @@ import { createGlobalContextMock } from '../../../__tests__/utils/context';
 import { type CustomBuildContext } from '../../../customBuildContext';
 import { pollAgentDeviceArtifactsForUploadAsync } from '../../utils/agentDeviceArtifacts';
 import { startAgentDeviceEventCollectionAsync } from '../../utils/agentDeviceEvents';
+import { startDeviceSessionHostAsync } from '../../utils/deviceSessionHost';
 import {
   getDeviceRunSessionIdOrThrow,
   getNgrokAuthtokenOrThrow,
   getNgrokTunnelDomainOrThrow,
   selectXcodeDeveloperDirectoryAsync,
   spawnDetached,
-  startDeviceWebPreviewWithTunnelAsync,
   startNgrokTunnelAsync,
   uploadRemoteSessionConfigAsync,
   waitForDeviceRunSessionStoppedAsync,
@@ -40,6 +40,7 @@ jest.mock('../../utils/agentDeviceArtifacts', () => ({
 jest.mock('../../utils/agentDeviceEvents', () => ({
   startAgentDeviceEventCollectionAsync: jest.fn(),
 }));
+jest.mock('../../utils/deviceSessionHost');
 jest.mock('../../utils/remoteDeviceRunSession', () => ({
   ...jest.requireActual('../../utils/remoteDeviceRunSession'),
   getDeviceRunSessionIdOrThrow: jest.fn(),
@@ -47,7 +48,6 @@ jest.mock('../../utils/remoteDeviceRunSession', () => ({
   getNgrokTunnelDomainOrThrow: jest.fn(),
   selectXcodeDeveloperDirectoryAsync: jest.fn(),
   spawnDetached: jest.fn(),
-  startDeviceWebPreviewWithTunnelAsync: jest.fn(),
   startNgrokTunnelAsync: jest.fn(),
   uploadRemoteSessionConfigAsync: jest.fn(),
   waitForDeviceRunSessionStoppedAsync: jest.fn(),
@@ -104,6 +104,7 @@ describe('createStartAgentDeviceRemoteSessionBuildFunction orchestration', () =>
     jest.mocked(spawnDetached).mockReturnValue({
       pid: 4242,
       getOutput: () => '',
+      getExitError: () => undefined,
       stopAsync: mockDaemonStopAsync,
     });
     jest.mocked(waitForFileAsync).mockResolvedValue({ port: 5678, token: 'daemon-token' });
@@ -112,10 +113,13 @@ describe('createStartAgentDeviceRemoteSessionBuildFunction orchestration', () =>
       subdomainId: 'agent-device-abc',
       stopAsync: mockTunnelStopAsync,
     });
-    jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockResolvedValue({
-      previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
-      apiUrl: 'https://web-preview.tunnel.example.com',
-      stopAsync: mockPreviewStopAsync,
+    jest.mocked(startDeviceSessionHostAsync).mockResolvedValue({
+      openPreviewAsync: jest.fn().mockResolvedValue({
+        previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
+        apiUrl: 'https://web-preview.tunnel.example.com',
+        closeAsync: jest.fn(),
+      }),
+      finishAsync: mockPreviewStopAsync,
     });
     jest.mocked(uploadRemoteSessionConfigAsync).mockResolvedValue(undefined);
     jest.mocked(waitForDeviceRunSessionStoppedAsync).mockResolvedValue(undefined);
@@ -134,7 +138,7 @@ describe('createStartAgentDeviceRemoteSessionBuildFunction orchestration', () =>
     await runAsync(logger, BuildRuntimePlatform.LINUX);
 
     expect(selectXcodeDeveloperDirectoryAsync).not.toHaveBeenCalled();
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(
       ctx,
       expect.objectContaining({ runtimePlatform: BuildRuntimePlatform.LINUX })
     );
@@ -163,7 +167,7 @@ describe('createStartAgentDeviceRemoteSessionBuildFunction orchestration', () =>
       open_url: { value: 'exp://127.0.0.1:8081' },
     });
 
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(
       ctx,
       expect.objectContaining({
         runtimePlatform: BuildRuntimePlatform.DARWIN,

packages/build-tools/src/steps/functions/__tests__/startAgentDeviceRemoteSession.test.ts

@@ -75,6 +75,7 @@ describe(startAgentDeviceDaemonAsync, () => {
     jest.mocked(spawnDetached).mockReturnValue({
       pid: 1234,
       getOutput: () => '',
+      getExitError: () => undefined,
       stopAsync,
     });
     jest.mocked(spawn).mockImplementation((async (
@@ -108,7 +109,12 @@ describe(startAgentDeviceDaemonAsync, () => {
     expect(spawnDetached).toHaveBeenCalledWith({
       command: 'node',
       args: [path.join(addCwd, 'node_modules/agent-device/dist/src/internal/daemon.js')],
-      env: expect.objectContaining({ AGENT_DEVICE_DAEMON_SERVER_MODE: 'http' }),
+      env: expect.objectContaining({
+        AGENT_DEVICE_DAEMON_SERVER_MODE: 'http',
+        AGENT_DEVICE_DAEMON_IDLE_TIMEOUT_MS: '0',
+        AGENT_DEVICE_IOS_RUNNER_IDLE_STOP_MS: '0',
+        AGENT_DEVICE_SESSION_IDLE_TIMEOUT_MS: '0',
+      }),
     });
 
     await handle.stopAsync();
@@ -165,7 +171,12 @@ describe(startAgentDeviceDaemonAsync, () => {
       command: 'bun',
       args: ['run', 'src/daemon.ts'],
       cwd: '/tmp/agent-device-src',
-      env: expect.objectContaining({ AGENT_DEVICE_DAEMON_SERVER_MODE: 'http' }),
+      env: expect.objectContaining({
+        AGENT_DEVICE_DAEMON_SERVER_MODE: 'http',
+        AGENT_DEVICE_DAEMON_IDLE_TIMEOUT_MS: '0',
+        AGENT_DEVICE_IOS_RUNNER_IDLE_STOP_MS: '0',
+        AGENT_DEVICE_SESSION_IDLE_TIMEOUT_MS: '0',
+      }),
     });
     expect(Sentry.capture).toHaveBeenCalledWith(
       'Failed to start agent-device daemon from the configured package manager; falling back to git clone',

packages/build-tools/src/steps/functions/__tests__/startArgentRemoteSession-orchestration.test.ts

@@ -6,6 +6,7 @@ import path from 'node:path';
 
 import { createGlobalContextMock } from '../../../__tests__/utils/context';
 import { type CustomBuildContext } from '../../../customBuildContext';
+import { startDeviceSessionHostAsync } from '../../utils/deviceSessionHost';
 import { isProcessDescendantOfAsync } from '../../../utils/processes';
 import { pollArgentArtifactsForUploadAsync } from '../../utils/argentArtifacts';
 import { startArgentEventCollectionAsync } from '../../utils/argentEvents';
@@ -16,7 +17,6 @@ import {
   getNgrokTunnelDomainOrThrow,
   selectXcodeDeveloperDirectoryAsync,
   spawnDetached,
-  startDeviceWebPreviewWithTunnelAsync,
   startNgrokTunnelAsync,
   uploadRemoteSessionConfigAsync,
   waitForDeviceRunSessionStoppedAsync,
@@ -42,15 +42,17 @@ jest.mock('../../utils/argentEvents', () => ({
   ...jest.requireActual('../../utils/argentEvents'),
   startArgentEventCollectionAsync: jest.fn(),
 }));
+jest.mock('../../utils/deviceSessionHost');
 jest.mock('../../utils/remoteDeviceRunSession', () => ({
   ...jest.requireActual('../../utils/remoteDeviceRunSession'),
   ensureFfmpegInstalledOnceAsync: jest.fn(),
+  finishRemoteSessionAsync: jest.requireActual('../../utils/remoteDeviceRunSession')
+    .finishRemoteSessionAsync,
   getDeviceRunSessionIdOrThrow: jest.fn(),
   getNgrokAuthtokenOrThrow: jest.fn(),
   getNgrokTunnelDomainOrThrow: jest.fn(),
   selectXcodeDeveloperDirectoryAsync: jest.fn(),
   spawnDetached: jest.fn(),
-  startDeviceWebPreviewWithTunnelAsync: jest.fn(),
   startNgrokTunnelAsync: jest.fn(),
   uploadRemoteSessionConfigAsync: jest.fn(),
   waitForDeviceRunSessionStoppedAsync: jest.fn(),
@@ -86,6 +88,7 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
     jest.mocked(spawnDetached).mockReturnValue({
       pid: 4242,
       getOutput: () => '',
+      getExitError: () => undefined,
       stopAsync: jest.fn(),
     });
     jest.mocked(startNgrokTunnelAsync).mockResolvedValue({
@@ -93,10 +96,13 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
       subdomainId: 'argent-abc',
       stopAsync: mockTunnelStopAsync,
     });
-    jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockResolvedValue({
-      previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
-      apiUrl: 'https://web-preview.tunnel.example.com',
-      stopAsync: mockPreviewStopAsync,
+    jest.mocked(startDeviceSessionHostAsync).mockResolvedValue({
+      openPreviewAsync: jest.fn().mockResolvedValue({
+        previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
+        apiUrl: 'https://web-preview.tunnel.example.com',
+        closeAsync: jest.fn(),
+      }),
+      finishAsync: mockPreviewStopAsync,
     });
     jest.mocked(uploadRemoteSessionConfigAsync).mockResolvedValue(undefined);
     jest.mocked(waitForDeviceRunSessionStoppedAsync).mockResolvedValue(undefined);
@@ -113,6 +119,75 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
     await fs.promises.rm(TEST_HOME, { recursive: true, force: true });
   });
 
+  it('reports an early exit with output before opening tunnels or publishing readiness', async () => {
+    jest.mocked(spawnDetached).mockReturnValue({
+      pid: 4242,
+      getOutput: () => 'could not bind server port',
+      getExitError: () => new Error('process exited with code 1'),
+      stopAsync: jest.fn(),
+    });
+    const buildFunction = createStartArgentRemoteSessionBuildFunction({} as CustomBuildContext);
+    await expect(
+      buildFunction.fn!(
+        {
+          logger: { info: jest.fn(), warn: jest.fn() },
+          global: { runtimePlatform: BuildRuntimePlatform.LINUX },
+        } as unknown as BuildStepContext,
+        {
+          inputs: {
+            package_version: { value: undefined },
+            max_idle_time_minutes: { value: undefined },
+          },
+          outputs: {},
+          env: {},
+        } as never
+      )
+    ).rejects.toThrow(
+      'Argent exited before becoming ready: process exited with code 1\nArgent tool-server output:\ncould not bind server port'
+    );
+    expect(startNgrokTunnelAsync).not.toHaveBeenCalled();
+    expect(uploadRemoteSessionConfigAsync).not.toHaveBeenCalled();
+    expect(startArgentEventCollectionAsync).not.toHaveBeenCalled();
+  });
+
+  it.each(['preview', 'config', 'wait'])(
+    'finishes the host and tools after %s fails',
+    async phase => {
+      const error = new Error(`${phase} failed`);
+      if (phase === 'preview') {
+        jest.mocked(startDeviceSessionHostAsync).mockResolvedValueOnce({
+          openPreviewAsync: jest.fn().mockRejectedValue(error),
+          finishAsync: mockPreviewStopAsync,
+        });
+      } else if (phase === 'config') {
+        jest.mocked(uploadRemoteSessionConfigAsync).mockRejectedValueOnce(error);
+      } else {
+        jest.mocked(waitForDeviceRunSessionStoppedAsync).mockRejectedValueOnce(error);
+      }
+      const buildFunction = createStartArgentRemoteSessionBuildFunction({} as CustomBuildContext);
+      await expect(
+        buildFunction.fn!(
+          {
+            logger: { info: jest.fn(), warn: jest.fn() },
+            global: { runtimePlatform: BuildRuntimePlatform.LINUX },
+          } as unknown as BuildStepContext,
+          {
+            inputs: {
+              package_version: { value: undefined },
+              max_idle_time_minutes: { value: undefined },
+            },
+            outputs: {},
+            env: {},
+          } as never
+        )
+      ).rejects.toBe(error);
+      expect(mockPreviewStopAsync).toHaveBeenCalledTimes(1);
+      expect(mockTunnelStopAsync).toHaveBeenCalledTimes(1);
+      expect(mockStopAsync).toHaveBeenCalledTimes(1);
+      expect(jest.mocked(spawnDetached).mock.results[0].value.stopAsync).toHaveBeenCalledTimes(1);
+    }
+  );
+
   it('enables the event log flag, shares one path, and starts/stops the collector', async () => {
     const ctx = {} as unknown as CustomBuildContext;
     const buildFunction = createStartArgentRemoteSessionBuildFunction(ctx);
@@ -177,7 +252,7 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
       jest.mocked(waitForDeviceRunSessionStoppedAsync).mock.invocationCallOrder[0]
     );
     expect(mockTunnelStopAsync).toHaveBeenCalledTimes(1);
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(
       ctx,
       expect.objectContaining({ runtimePlatform: BuildRuntimePlatform.LINUX })
     );
@@ -216,7 +291,7 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
       } as never
     );
 
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(
       ctx,
       expect.objectContaining({
         runtimePlatform: BuildRuntimePlatform.DARWIN,
@@ -266,4 +341,49 @@ describe('createStartArgentRemoteSessionBuildFunction orchestration', () => {
       buildFunction.inputProviders?.map(provider => provider(globalCtx, 'Test step').id)
     ).toEqual(expect.arrayContaining(['launch_app_identifier', 'launch_args', 'open_url']));
   });
+
+  it('stops automation without waiting for recording upload', async () => {
+    let release!: () => void;
+    let stopped!: () => void;
+    const pendingFinish = new Promise<void>(resolve => {
+      release = resolve;
+    });
+    const toolStopped = new Promise<void>(resolve => {
+      stopped = resolve;
+    });
+    mockPreviewStopAsync.mockReturnValueOnce(pendingFinish);
+    const stopServer = jest.fn(async () => {
+      stopped();
+    });
+    jest.mocked(spawnDetached).mockReturnValueOnce({
+      pid: 4242,
+      getOutput: () => '',
+      getExitError: () => undefined,
+      stopAsync: stopServer,
+    });
+    const buildFunction = createStartArgentRemoteSessionBuildFunction({} as CustomBuildContext);
+    const running = buildFunction.fn!(
+      {
+        logger: { info: jest.fn(), warn: jest.fn() },
+        global: { runtimePlatform: BuildRuntimePlatform.LINUX },
+      } as unknown as BuildStepContext,
+      {
+        inputs: {
+          package_version: { value: undefined },
+          max_idle_time_minutes: { value: undefined },
+        },
+        outputs: {},
+        env: {},
+      } as never
+    );
+    try {
+      await toolStopped;
+      expect(mockTunnelStopAsync).toHaveBeenCalledTimes(1);
+      expect(mockPreviewStopAsync).toHaveBeenCalledTimes(1);
+      expect(stopServer).toHaveBeenCalledTimes(1);
+    } finally {
+      release();
+      await running;
+    }
+  });
 });

packages/build-tools/src/steps/functions/__tests__/startArgentRemoteSession.test.ts

@@ -94,6 +94,59 @@ describe(waitForArgentToolServerStateAsync, () => {
     return JSON.stringify({ port, pid, token });
   }
 
+  it('reports process exit instead of waiting for the startup timeout', async () => {
+    const getExitError = jest.fn(() => new Error('server exited with code 1'));
+    await expect(
+      waitForArgentToolServerStateAsync({
+        stateDir,
+        ancestorPid: process.pid,
+        timeoutMs: 100,
+        pollIntervalMs: 1,
+        getExitError,
+      })
+    ).rejects.toThrow('server exited with code 1');
+    expect(getExitError).toHaveBeenCalledTimes(1);
+  });
+
+  it('detects an exit after polling has begun', async () => {
+    const getExitError = jest
+      .fn<Error | undefined, []>()
+      .mockReturnValueOnce(undefined)
+      .mockReturnValueOnce(undefined)
+      .mockReturnValue(new Error('server stopped'));
+    await expect(
+      waitForArgentToolServerStateAsync({
+        stateDir,
+        ancestorPid: process.pid,
+        timeoutMs: 100,
+        pollIntervalMs: 1,
+        getExitError,
+      })
+    ).rejects.toThrow('server stopped');
+    expect(getExitError).toHaveBeenCalledTimes(3);
+  });
+
+  it('rejects an exit observed while reading a matching state file', async () => {
+    await fs.promises.writeFile(
+      path.join(stateDir, 'tool-server.json'),
+      stateJson({ port: 4321, pid: process.pid })
+    );
+    const getExitError = jest
+      .fn<Error | undefined, []>()
+      .mockReturnValueOnce(undefined)
+      .mockReturnValue(new Error('server exited during startup'));
+    await expect(
+      waitForArgentToolServerStateAsync({
+        stateDir,
+        ancestorPid: process.ppid,
+        timeoutMs: 100,
+        pollIntervalMs: 1,
+        getExitError,
+      })
+    ).rejects.toThrow('server exited during startup');
+    expect(getExitError).toHaveBeenCalledTimes(2);
+  });
+
   it.each(['tool-server.json', 'tool-server-012345abcdef.json'])(
     'reads a matching process from %s',
     async fileName => {

packages/build-tools/src/steps/functions/__tests__/startLocalEgress.test.ts

@@ -31,7 +31,12 @@ jest.mock('../../utils/remoteDeviceRunSession', () => ({
 }));
 
 const logger = { info: jest.fn(), warn: jest.fn() } as unknown as bunyan;
-const server = { pid: 12345, getOutput: () => '', stopAsync: jest.fn() };
+const server = {
+  pid: 12345,
+  getOutput: () => '',
+  getExitError: () => undefined,
+  stopAsync: jest.fn(),
+};
 const tunnel = {
   url: 'https://egress.example.com',
   subdomainId: 'egress-id',

packages/build-tools/src/steps/functions/__tests__/startWebPreviewRemoteSession.test.ts

@@ -3,22 +3,22 @@ import { BuildRuntimePlatform, type BuildStepContext, type BuildStepEnv } from '
 
 import { createGlobalContextMock } from '../../../__tests__/utils/context';
 import { type CustomBuildContext } from '../../../customBuildContext';
+import { startDeviceSessionHostAsync } from '../../utils/deviceSessionHost';
 import {
   getDeviceRunSessionIdOrThrow,
   getNgrokTunnelDomainOrThrow,
   selectXcodeDeveloperDirectoryAsync,
-  startDeviceWebPreviewWithTunnelAsync,
   uploadRemoteSessionConfigAsync,
   waitForDeviceRunSessionStoppedAsync,
 } from '../../utils/remoteDeviceRunSession';
 import { createStartWebPreviewRemoteSessionBuildFunction } from '../startWebPreviewRemoteSession';
 
+jest.mock('../../utils/deviceSessionHost');
 jest.mock('../../utils/remoteDeviceRunSession', () => ({
   ...jest.requireActual('../../utils/remoteDeviceRunSession'),
   getDeviceRunSessionIdOrThrow: jest.fn(),
   getNgrokTunnelDomainOrThrow: jest.fn(),
   selectXcodeDeveloperDirectoryAsync: jest.fn(),
-  startDeviceWebPreviewWithTunnelAsync: jest.fn(),
   uploadRemoteSessionConfigAsync: jest.fn(),
   waitForDeviceRunSessionStoppedAsync: jest.fn(),
 }));
@@ -56,10 +56,13 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
     jest.mocked(getDeviceRunSessionIdOrThrow).mockReturnValue('device-run-session-id');
     jest.mocked(getNgrokTunnelDomainOrThrow).mockReturnValue('tunnel.example.com');
     jest.mocked(selectXcodeDeveloperDirectoryAsync).mockResolvedValue(undefined);
-    jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockResolvedValue({
-      previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
-      apiUrl: 'https://web-preview.example.test',
-      stopAsync,
+    jest.mocked(startDeviceSessionHostAsync).mockResolvedValue({
+      openPreviewAsync: jest.fn().mockResolvedValue({
+        previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
+        apiUrl: 'https://web-preview.example.test',
+        closeAsync: jest.fn(),
+      }),
+      finishAsync: stopAsync,
     });
     jest.mocked(uploadRemoteSessionConfigAsync).mockResolvedValue(undefined);
     jest.mocked(waitForDeviceRunSessionStoppedAsync).mockResolvedValue(undefined);
@@ -67,11 +70,14 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
   });
 
   it('reports the session token when serve-sim minted one', async () => {
-    jest.mocked(startDeviceWebPreviewWithTunnelAsync).mockResolvedValue({
-      previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
-      apiUrl: 'https://web-preview.example.test',
-      previewToken: 'tok-1',
-      stopAsync,
+    jest.mocked(startDeviceSessionHostAsync).mockResolvedValue({
+      openPreviewAsync: jest.fn().mockResolvedValue({
+        previewPageUrl: 'https://expo.dev/simulator-preview/preview-id',
+        apiUrl: 'https://web-preview.example.test',
+        previewToken: 'tok-1',
+        closeAsync: jest.fn(),
+      }),
+      finishAsync: stopAsync,
     });
 
     await runAsync(BuildRuntimePlatform.DARWIN);
@@ -87,6 +93,22 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
     );
   });
 
+  it.each(['preview', 'config', 'wait'])('finishes the session after %s fails', async phase => {
+    const error = new Error(`${phase} failed`);
+    if (phase === 'preview') {
+      jest.mocked(startDeviceSessionHostAsync).mockResolvedValueOnce({
+        openPreviewAsync: jest.fn().mockRejectedValue(error),
+        finishAsync: stopAsync,
+      });
+    } else if (phase === 'config') {
+      jest.mocked(uploadRemoteSessionConfigAsync).mockRejectedValueOnce(error);
+    } else {
+      jest.mocked(waitForDeviceRunSessionStoppedAsync).mockRejectedValueOnce(error);
+    }
+    await expect(runAsync(BuildRuntimePlatform.LINUX)).rejects.toBe(error);
+    expect(stopAsync).toHaveBeenCalledTimes(1);
+  });
+
   it.each([
     [BuildRuntimePlatform.DARWIN, true],
     [BuildRuntimePlatform.LINUX, false],
@@ -94,9 +116,8 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
     await runAsync(runtimePlatform);
 
     expect(selectXcodeDeveloperDirectoryAsync).toHaveBeenCalledTimes(selectsXcode ? 1 : 0);
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(ctx, {
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(ctx, {
       runtimePlatform,
-      baseDomain: 'tunnel.example.com',
       env,
       logger,
       timeoutMs: 60_000,
@@ -139,14 +160,14 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
     ]);
   });
 
-  it('hands the launch inputs to the web preview and announces them', async () => {
+  it('hands the launch inputs to the session host and announces them', async () => {
     await runAsync(BuildRuntimePlatform.DARWIN, {
       launch_app_identifier: { value: 'host.exp.Exponent' },
       launch_args: { value: ['-EXDevMenuIsOnboardingFinished', '1'] },
       open_url: { value: 'exp://127.0.0.1:8081' },
     });
 
-    expect(startDeviceWebPreviewWithTunnelAsync).toHaveBeenCalledWith(
+    expect(startDeviceSessionHostAsync).toHaveBeenCalledWith(
       ctx,
       expect.objectContaining({
         launchAppIdentifier: 'host.exp.Exponent',
@@ -166,6 +187,6 @@ describe(createStartWebPreviewRemoteSessionBuildFunction, () => {
         launch_app_identifier: { value: 'host.exp.Exponent' },
       })
     ).rejects.toThrow('runs on linux');
-    expect(startDeviceWebPreviewWithTunnelAsync).not.toHaveBeenCalled();
+    expect(startDeviceSessionHostAsync).not.toHaveBeenCalled();
   });
 });

packages/build-tools/src/steps/functions/__tests__/uploadDeviceRunSessionScreenRecordings.test.ts

@@ -29,7 +29,20 @@ describe(createUploadDeviceRunSessionScreenRecordingsBuildFunction, () => {
       });
   });
 
-  it('uploads simulator device metadata', async () => {
+  it.each([
+    {
+      platform: BuildRuntimePlatform.DARWIN,
+      udid: SIMULATOR_UDID,
+      name: 'iPhone 16',
+      runtime: 'iOS 18.6',
+    },
+    {
+      platform: BuildRuntimePlatform.LINUX,
+      udid: 'emulator-5554',
+      name: 'Pixel',
+      runtime: 'Android 16',
+    },
+  ])('uploads device metadata on $platform', async ({ platform, udid, name, runtime }) => {
     const recordingDirectory = await fs.mkdtemp(path.join(os.tmpdir(), 'ios-recording-test-'));
     const recordingPath = path.join(recordingDirectory, 'recording.mp4');
     await fs.writeFile(recordingPath, 'recording');
@@ -45,7 +58,7 @@ describe(createUploadDeviceRunSessionScreenRecordingsBuildFunction, () => {
 
     try {
       const globalContext = createGlobalContextMock({
-        runtimePlatform: BuildRuntimePlatform.DARWIN,
+        runtimePlatform: platform,
       });
       const buildStep = createUploadDeviceRunSessionScreenRecordingsBuildFunction(
         {} as CustomBuildContext
@@ -54,9 +67,9 @@ describe(createUploadDeviceRunSessionScreenRecordingsBuildFunction, () => {
         callInputs: {
           recordings_json: [
             {
-              udid: SIMULATOR_UDID,
-              deviceName: 'iPhone 16',
-              runtimeDisplayName: 'iOS 18.6',
+              udid,
+              deviceName: name,
+              runtimeDisplayName: runtime,
               directory: recordingDirectory,
             },
           ],
@@ -68,13 +81,13 @@ describe(createUploadDeviceRunSessionScreenRecordingsBuildFunction, () => {
       expect(uploadDeviceRunSessionArtifactAsync).toHaveBeenCalledWith(
         expect.anything(),
         expect.objectContaining({
-          name: 'iPhone 16 screen recording (01234567-…, started at Jul 10, 2026, 10:00:00.000 UTC)',
+          name: `${name} screen recording (${udid.slice(0, 8)}-…, started at Jul 10, 2026, 10:00:00.000 UTC)`,
           metadata: {
             __eas_type: 'screen-recording',
             __eas_screen_recording: '1',
-            udid: SIMULATOR_UDID,
-            deviceName: 'iPhone 16',
-            runtimeDisplayName: 'iOS 18.6',
+            udid,
+            deviceName: name,
+            runtimeDisplayName: runtime,
             firstFrameAt: '2026-07-10T10:00:00.000Z',
             width: 1179,
             height: 2556,

packages/build-tools/src/steps/functions/startAgentDeviceRemoteSession.ts

@@ -17,6 +17,7 @@ import {
   uploadRemoteSessionConfigWithLocalEgressAsync,
   withLocalEgressSession,
 } from '../utils/localEgressSession';
+import { type DeviceSessionHost, startDeviceSessionHostAsync } from '../utils/deviceSessionHost';
 import { Sentry } from '../../sentry';
 import {
   PackageManager,
@@ -30,13 +31,13 @@ import {
   type DetachedProcessHandle,
   createServeSimLaunchInputProviders,
   describeServeSimLaunch,
+  finishRemoteSessionAsync,
   getDeviceRunSessionIdOrThrow,
   getNgrokAuthtokenOrThrow,
   getNgrokTunnelDomainOrThrow,
   parseServeSimLaunchInputs,
   selectXcodeDeveloperDirectoryAsync,
   spawnDetached,
-  startDeviceWebPreviewWithTunnelAsync,
   startNgrokTunnelAsync,
   waitForDeviceRunSessionStoppedAsync,
   waitForFileAsync,
@@ -51,6 +52,13 @@ const STARTUP_TIMEOUT_MS = 60_000;
 const AGENT_DEVICE_DAEMON_ENV = {
   AGENT_DEVICE_DAEMON_SERVER_MODE: 'http',
   AGENT_DEVICE_RETAIN_ARTIFACTS: '1',
+  // The session lifetime is owned by max_idle_time_minutes / max_duration_seconds
+  // and the device run session stop, so disable agent-device's own idle timers.
+  // Without this the daemon exits after 5 minutes with no open session, and the
+  // tunnel is left without a daemon behind it.
+  AGENT_DEVICE_DAEMON_IDLE_TIMEOUT_MS: '0',
+  AGENT_DEVICE_IOS_RUNNER_IDLE_STOP_MS: '0',
+  AGENT_DEVICE_SESSION_IDLE_TIMEOUT_MS: '0',
 };
 
 export function createStartAgentDeviceRemoteSessionBuildFunction(
@@ -128,18 +136,18 @@ export function createStartAgentDeviceRemoteSessionBuildFunction(
       const agentDeviceRemoteSessionUrl = agentDeviceTunnel.url;
       logger.info(`Tunnel is ready at ${agentDeviceRemoteSessionUrl}.`);
 
-      let webPreview: Awaited<ReturnType<typeof startDeviceWebPreviewWithTunnelAsync>> | undefined;
+      let sessionHost: DeviceSessionHost | undefined;
       let eventCollection:
         | Awaited<ReturnType<typeof startAgentDeviceEventCollectionAsync>>
         | undefined;
+      let sessionFailed = false;
       try {
         const launchDescription = describeServeSimLaunch(launch);
         if (launchDescription) {
           logger.info(launchDescription);
         }
-        webPreview = await startDeviceWebPreviewWithTunnelAsync(ctx, {
+        sessionHost = await startDeviceSessionHostAsync(ctx, {
           runtimePlatform,
-          baseDomain: ngrokTunnelDomain,
           env,
           logger,
           timeoutMs: STARTUP_TIMEOUT_MS,
@@ -147,6 +155,7 @@ export function createStartAgentDeviceRemoteSessionBuildFunction(
           launchArgs: launch.launchArgs,
           openUrl: launch.openUrl,
         });
+        const webPreview = await sessionHost.openPreviewAsync({ baseDomain: ngrokTunnelDomain });
         logger.info(
           `Web preview URL: ${webPreview.previewPageUrl} (server: ${webPreview.apiUrl}).`
         );
@@ -193,19 +202,34 @@ export function createStartAgentDeviceRemoteSessionBuildFunction(
                 }
               : undefined,
         });
+      } catch (error) {
+        sessionFailed = true;
+        throw error;
       } finally {
-        if (webPreview) {
-          await webPreview.stopAsync();
-        }
-        await agentDeviceTunnel.stopAsync();
-        if (eventCollection) {
-          await stopAgentDeviceEventCollectionSafelyAsync({
-            eventCollection,
-            deviceRunSessionId,
-            logger,
-          });
-        }
-        await daemonProcess.stopAsync();
+        await finishRemoteSessionAsync({
+          logger,
+          sessionFailed,
+          teardown: [
+            ['agent-device tunnel', agentDeviceTunnel.stopAsync()],
+            [
+              'agent-device daemon',
+              (async () => {
+                try {
+                  if (eventCollection) {
+                    await stopAgentDeviceEventCollectionSafelyAsync({
+                      eventCollection,
+                      deviceRunSessionId,
+                      logger,
+                    });
+                  }
+                } finally {
+                  await daemonProcess.stopAsync();
+                }
+              })(),
+            ],
+            ['session host', sessionHost?.finishAsync()],
+          ],
+        });
       }
     }),
   });

packages/build-tools/src/steps/functions/startAppiumRemoteSession.ts

@@ -19,6 +19,7 @@ import {
   uploadRemoteSessionConfigWithLocalEgressAsync,
   withLocalEgressSession,
 } from '../utils/localEgressSession';
+import { type DeviceSessionHost, startDeviceSessionHostAsync } from '../utils/deviceSessionHost';
 import { AndroidEmulatorUtils } from '../../utils/AndroidEmulatorUtils';
 import { IosSimulatorUtils } from '../../utils/IosSimulatorUtils';
 import {
@@ -32,13 +33,13 @@ import { startAppiumEventCollectionAsync } from '../utils/appiumEvents';
 import {
   createServeSimLaunchInputProviders,
   describeServeSimLaunch,
+  finishRemoteSessionAsync,
   getDeviceRunSessionIdOrThrow,
   getNgrokAuthtokenOrThrow,
   getNgrokTunnelDomainOrThrow,
   parseServeSimLaunchInputs,
   selectXcodeDeveloperDirectoryAsync,
   spawnDetached,
-  startDeviceWebPreviewWithTunnelAsync,
   startNgrokTunnelAsync,
   waitForDeviceRunSessionStoppedAsync,
 } from '../utils/remoteDeviceRunSession';
@@ -138,7 +139,8 @@ export function createStartAppiumRemoteSessionBuildFunction(
         logger,
       });
       let appiumTunnel: Awaited<ReturnType<typeof startNgrokTunnelAsync>> | undefined;
-      let webPreview: Awaited<ReturnType<typeof startDeviceWebPreviewWithTunnelAsync>> | undefined;
+      let sessionHost: DeviceSessionHost | undefined;
+      let sessionFailed = false;
       try {
         appiumTunnel = await startNgrokTunnelAsync({
           port: APPIUM_PORT,
@@ -154,9 +156,8 @@ export function createStartAppiumRemoteSessionBuildFunction(
         if (launchDescription) {
           logger.info(launchDescription);
         }
-        webPreview = await startDeviceWebPreviewWithTunnelAsync(ctx, {
+        sessionHost = await startDeviceSessionHostAsync(ctx, {
           runtimePlatform,
-          baseDomain: ngrokTunnelDomain,
           env,
           logger,
           timeoutMs: APPIUM_STARTUP_TIMEOUT_MS,
@@ -164,6 +165,7 @@ export function createStartAppiumRemoteSessionBuildFunction(
           launchArgs: launch.launchArgs,
           openUrl: launch.openUrl,
         });
+        const webPreview = await sessionHost.openPreviewAsync({ baseDomain: ngrokTunnelDomain });
 
         await uploadRemoteSessionConfigWithLocalEgressAsync({
           env,
@@ -197,16 +199,29 @@ export function createStartAppiumRemoteSessionBuildFunction(
                 }
               : undefined,
         });
+      } catch (error) {
+        sessionFailed = true;
+        throw error;
       } finally {
-        if (webPreview) {
-          await webPreview.stopAsync();
-        }
-        if (appiumTunnel) {
-          await appiumTunnel.stopAsync();
-        }
-        await eventCollection.stopAsync();
-        await appiumProcess.stopAsync();
-        await fs.promises.rm(appiumHome, { recursive: true, force: true });
+        await finishRemoteSessionAsync({
+          logger,
+          sessionFailed,
+          teardown: [
+            ['Appium tunnel', appiumTunnel?.stopAsync()],
+            [
+              'Appium server',
+              (async () => {
+                try {
+                  await eventCollection.stopAsync();
+                } finally {
+                  await appiumProcess.stopAsync();
+                  await fs.promises.rm(appiumHome, { recursive: true, force: true });
+                }
+              })(),
+            ],
+            ['session host', sessionHost?.finishAsync()],
+          ],
+        });
       }
     }),
   });

packages/build-tools/src/steps/functions/startArgentRemoteSession.ts

@@ -18,6 +18,7 @@ import {
   uploadRemoteSessionConfigWithLocalEgressAsync,
   withLocalEgressSession,
 } from '../utils/localEgressSession';
+import { type DeviceSessionHost, startDeviceSessionHostAsync } from '../utils/deviceSessionHost';
 import { Sentry } from '../../sentry';
 import {
   PackageManager,
@@ -32,13 +33,13 @@ import {
   createServeSimLaunchInputProviders,
   describeServeSimLaunch,
   ensureFfmpegInstalledOnceAsync,
+  finishRemoteSessionAsync,
   getDeviceRunSessionIdOrThrow,
   getNgrokAuthtokenOrThrow,
   getNgrokTunnelDomainOrThrow,
   parseServeSimLaunchInputs,
   selectXcodeDeveloperDirectoryAsync,
   spawnDetached,
-  startDeviceWebPreviewWithTunnelAsync,
   startNgrokTunnelAsync,
   waitForDeviceRunSessionStoppedAsync,
 } from '../utils/remoteDeviceRunSession';
@@ -184,6 +185,7 @@ export function createStartArgentRemoteSessionBuildFunction(
           stateDir: ARGENT_STATE_DIR,
           ancestorPid: argentServer.pid,
           timeoutMs: STARTUP_TIMEOUT_MS,
+          getExitError: argentServer.getExitError,
         });
         toolServerPort = toolServerState.port;
         toolServerToken = toolServerState.token;
@@ -216,7 +218,8 @@ export function createStartArgentRemoteSessionBuildFunction(
       });
 
       let toolsTunnel: Awaited<ReturnType<typeof startNgrokTunnelAsync>> | undefined;
-      let webPreview: Awaited<ReturnType<typeof startDeviceWebPreviewWithTunnelAsync>> | undefined;
+      let sessionHost: DeviceSessionHost | undefined;
+      let sessionFailed = false;
       try {
         toolsTunnel = await startNgrokTunnelAsync({
           port: toolServerPort,
@@ -233,9 +236,8 @@ export function createStartArgentRemoteSessionBuildFunction(
         if (launchDescription) {
           logger.info(launchDescription);
         }
-        webPreview = await startDeviceWebPreviewWithTunnelAsync(ctx, {
+        sessionHost = await startDeviceSessionHostAsync(ctx, {
           runtimePlatform,
-          baseDomain: ngrokTunnelDomain,
           env,
           logger,
           timeoutMs: STARTUP_TIMEOUT_MS,
@@ -243,6 +245,7 @@ export function createStartArgentRemoteSessionBuildFunction(
           launchArgs: launch.launchArgs,
           openUrl: launch.openUrl,
         });
+        const webPreview = await sessionHost.openPreviewAsync({ baseDomain: ngrokTunnelDomain });
         logger.info(
           `Web preview URL: ${webPreview.previewPageUrl} (server: ${webPreview.apiUrl}).`
         );
@@ -276,23 +279,46 @@ export function createStartArgentRemoteSessionBuildFunction(
                 }
               : undefined,
         });
+      } catch (error) {
+        sessionFailed = true;
+        throw error;
       } finally {
-        if (webPreview) {
-          await webPreview.stopAsync();
-        }
-        if (toolsTunnel) {
-          await toolsTunnel.stopAsync();
-        }
-        await stopArgentEventCollectionSafelyAsync({ eventCollection, deviceRunSessionId, logger });
-        artifactPollAbortController.abort();
-        try {
-          await artifactPollingPromise;
-        } catch (err) {
-          const error = err instanceof Error ? err : new Error(String(err));
-          Sentry.capture('Could not finish Argent remote session artifact polling', error);
-          logger.warn({ err: error }, 'Could not finish Argent remote session artifact polling.');
-        }
-        await argentServer.stopAsync();
+        await finishRemoteSessionAsync({
+          logger,
+          sessionFailed,
+          teardown: [
+            ['Argent tunnel', toolsTunnel?.stopAsync()],
+            [
+              'Argent tool-server',
+              (async () => {
+                try {
+                  await stopArgentEventCollectionSafelyAsync({
+                    eventCollection,
+                    deviceRunSessionId,
+                    logger,
+                  });
+                  artifactPollAbortController.abort();
+                  try {
+                    await artifactPollingPromise;
+                  } catch (err) {
+                    const error = err instanceof Error ? err : new Error(String(err));
+                    Sentry.capture(
+                      'Could not finish Argent remote session artifact polling',
+                      error
+                    );
+                    logger.warn(
+                      { err: error },
+                      'Could not finish Argent remote session artifact polling.'
+                    );
+                  }
+                } finally {
+                  await argentServer.stopAsync();
+                }
+              })(),
+            ],
+            ['session host', sessionHost?.finishAsync()],
+          ],
+        });
       }
     }),
   });
@@ -371,16 +397,26 @@ export async function waitForArgentToolServerStateAsync({
   ancestorPid,
   timeoutMs,
   pollIntervalMs = 1_000,
+  getExitError,
 }: {
   stateDir: string;
   ancestorPid: number;
   timeoutMs: number;
   pollIntervalMs?: number;
+  getExitError?: () => Error | undefined;
 }): Promise<ArgentToolServerState> {
   const deadline = Date.now() + timeoutMs;
   let lastError: unknown;
+  const throwIfExited = (): void => {
+    const error = getExitError?.();
+    if (error) {
+      throw new SystemError(`Argent exited before becoming ready: ${error.message}`);
+    }
+  };
 
   while (Date.now() < deadline) {
+    throwIfExited();
+    let matchingState: ArgentToolServerState | undefined;
     try {
       const stateFileNames = (await fs.promises.readdir(stateDir)).filter(
         name => name.startsWith('tool-server') && name.endsWith('.json')
@@ -391,7 +427,8 @@ export async function waitForArgentToolServerStateAsync({
             await fs.promises.readFile(path.join(stateDir, stateFileName), 'utf8')
           );
           if (await isProcessDescendantOfAsync(state.pid, ancestorPid)) {
-            return state;
+            matchingState = state;
+            break;
           }
         } catch (err) {
           if ((err as NodeJS.ErrnoException).code !== 'ENOENT' && !(err instanceof SystemError)) {
@@ -402,6 +439,11 @@ export async function waitForArgentToolServerStateAsync({
     } catch (err) {
       lastError = err;
     }
+    // Keep process failures outside the retryable state-file read errors.
+    throwIfExited();
+    if (matchingState) {
+      return matchingState;
+    }
     await sleepAsync(pollIntervalMs);
   }
 

packages/build-tools/src/steps/functions/startSandbox.ts

@@ -3,6 +3,7 @@ import { BuildFunction, BuildStepInput, BuildStepInputValueTypeName } from '@exp
 import { graphql } from 'gql.tada';
 
 import { CustomBuildContext } from '../../customBuildContext';
+import { graphqlAbortContext } from '../../utils/graphqlAbort';
 import { withLogPhaseAsync } from '../../utils/logPhase';
 import { startSandboxDaemonAsync } from '../utils/sandboxDaemon';
 
@@ -76,19 +77,7 @@ export async function markSandboxReadyAsync(
 ): Promise<void> {
   signal?.throwIfAborted();
   const result = await ctx.graphqlClient
-    .mutation(
-      MARK_SANDBOX_READY_MUTATION,
-      { sandboxId },
-      signal
-        ? {
-            fetch: (input, init) =>
-              fetch(input, {
-                ...init,
-                signal: init?.signal ? AbortSignal.any([signal, init.signal]) : signal,
-              }),
-          }
-        : undefined
-    )
+    .mutation(MARK_SANDBOX_READY_MUTATION, { sandboxId }, graphqlAbortContext(signal))
     .toPromise();
   signal?.throwIfAborted();
   if (result.error) {

packages/build-tools/src/steps/functions/startWebPreviewRemoteSession.ts

@@ -6,6 +6,7 @@ import {
 } from '@expo/steps';
 
 import { CustomBuildContext } from '../../customBuildContext';
+import { startDeviceSessionHostAsync } from '../utils/deviceSessionHost';
 import {
   uploadRemoteSessionConfigWithLocalEgressAsync,
   withLocalEgressSession,
@@ -17,7 +18,6 @@ import {
   getNgrokTunnelDomainOrThrow,
   parseServeSimLaunchInputs,
   selectXcodeDeveloperDirectoryAsync,
-  startDeviceWebPreviewWithTunnelAsync,
   waitForDeviceRunSessionStoppedAsync,
 } from '../utils/remoteDeviceRunSession';
 
@@ -69,9 +69,8 @@ export function createStartWebPreviewRemoteSessionBuildFunction(
         await selectXcodeDeveloperDirectoryAsync({ env, logger });
       }
 
-      const webPreview = await startDeviceWebPreviewWithTunnelAsync(ctx, {
+      const sessionHost = await startDeviceSessionHostAsync(ctx, {
         runtimePlatform,
-        baseDomain: ngrokTunnelDomain,
         env,
         logger,
         timeoutMs: STARTUP_TIMEOUT_MS,
@@ -80,9 +79,10 @@ export function createStartWebPreviewRemoteSessionBuildFunction(
         launchArgs: launch.launchArgs,
         openUrl: launch.openUrl,
       });
-      logger.info(`Preview URL: ${webPreview.previewPageUrl} (server: ${webPreview.apiUrl}).`);
 
       try {
+        const webPreview = await sessionHost.openPreviewAsync({ baseDomain: ngrokTunnelDomain });
+        logger.info(`Preview URL: ${webPreview.previewPageUrl} (server: ${webPreview.apiUrl}).`);
         await uploadRemoteSessionConfigWithLocalEgressAsync({
           env,
           signal,
@@ -104,7 +104,7 @@ export function createStartWebPreviewRemoteSessionBuildFunction(
           signal,
         });
       } finally {
-        await webPreview.stopAsync();
+        await sessionHost.finishAsync();
       }
     }),
   });

packages/build-tools/src/steps/functions/uploadDeviceRunSessionScreenRecordings.ts

@@ -1,53 +1,17 @@
-import { SystemError } from '@expo/eas-build-job';
 import {
   BuildFunction,
   BuildRuntimePlatform,
   BuildStepInput,
   BuildStepInputValueTypeName,
 } from '@expo/steps';
-import { createReadStream } from 'node:fs';
-import { readFile, stat } from 'node:fs/promises';
-import path from 'node:path';
-import limitFactory from 'promise-limit';
-import { z } from 'zod';
 
 import { type CustomBuildContext } from '../../customBuildContext';
-import { Sentry } from '../../sentry';
-import { formatBytes } from '../../utils/artifacts';
-import { uploadDeviceRunSessionArtifactAsync } from '../utils/deviceRunSessionArtifacts';
+import {
+  parseDeviceScreenRecordings,
+  uploadDeviceRunSessionScreenRecordingsAsync,
+} from '../utils/deviceRunSessionScreenRecordings';
 import { getDeviceRunSessionIdOrThrow } from '../utils/remoteDeviceRunSession';
 
-const RecordingsSchema = z.array(
-  z.object({
-    udid: z.string(),
-    deviceName: z.string(),
-    runtimeDisplayName: z.string(),
-    directory: z.string(),
-  })
-);
-
-const RecordingManifestSchema = z.object({
-  firstFrameWallClock: z.object({
-    iso8601: z.string(),
-  }),
-  width: z.number().int().positive(),
-  height: z.number().int().positive(),
-  recording: z.string(),
-});
-
-const recordingStartTimeFormatter = new Intl.DateTimeFormat('en-US', {
-  year: 'numeric',
-  month: 'short',
-  day: 'numeric',
-  hour: '2-digit',
-  minute: '2-digit',
-  second: '2-digit',
-  fractionalSecondDigits: 3,
-  hourCycle: 'h23',
-  timeZone: 'UTC',
-  timeZoneName: 'short',
-});
-
 export function createUploadDeviceRunSessionScreenRecordingsBuildFunction(
   ctx: CustomBuildContext
 ): BuildFunction {
@@ -65,69 +29,16 @@ export function createUploadDeviceRunSessionScreenRecordingsBuildFunction(
       }),
     ],
     fn: async ({ logger }, { env, inputs }) => {
-      const result = RecordingsSchema.safeParse(inputs.recordings_json.value ?? []);
-      if (!result.success) {
-        throw new SystemError('Invalid iOS Simulator recordings input.', {
-          cause: result.error,
-        });
-      }
-      const recordings = result.data;
+      const recordings = parseDeviceScreenRecordings(inputs.recordings_json.value ?? []);
       if (recordings.length === 0) {
-        logger.info('No iOS Simulator recordings found; skipping uploads.');
+        logger.info('No device screen recordings found; skipping uploads.');
         return;
       }
-
-      const deviceRunSessionId = getDeviceRunSessionIdOrThrow(env);
-
-      const limit = limitFactory(5);
-      await Promise.all(
-        recordings.map(recording =>
-          limit(async () => {
-            try {
-              const metadata = RecordingManifestSchema.parse(
-                JSON.parse(await readFile(path.join(recording.directory, 'session.json'), 'utf-8'))
-              );
-              const startedAt = recordingStartTimeFormatter.format(
-                new Date(metadata.firstFrameWallClock.iso8601)
-              );
-              const shortUdid = `${recording.udid.slice(0, 8)}-…`;
-              const displayName = `${recording.deviceName} screen recording (${shortUdid}, started at ${startedAt})`;
-              const recordingPath = path.join(recording.directory, metadata.recording);
-              const { size } = await stat(recordingPath);
-              const recordingId = path.basename(recording.directory);
-              logger.info(
-                `Uploading screen recording for ${recording.deviceName} (${formatBytes(size)}).`
-              );
-              await uploadDeviceRunSessionArtifactAsync(ctx, {
-                deviceRunSessionId,
-                artifactId: recordingId,
-                name: displayName,
-                filename: `${recordingId}.mp4`,
-                kind: 'screen-recording',
-                metadata: {
-                  __eas_type: 'screen-recording',
-                  __eas_screen_recording: '1',
-                  udid: recording.udid,
-                  deviceName: recording.deviceName,
-                  runtimeDisplayName: recording.runtimeDisplayName,
-                  firstFrameAt: metadata.firstFrameWallClock.iso8601,
-                  width: metadata.width,
-                  height: metadata.height,
-                },
-                size,
-                stream: createReadStream(recordingPath),
-              });
-            } catch (err) {
-              const error = err instanceof Error ? err : new Error(String(err));
-              Sentry.capture('Could not upload iOS Simulator screen recording', error);
-              logger.warn(
-                { err: error },
-                `Could not upload screen recording for ${recording.deviceName}.`
-              );
-            }
-          })
-        )
-      );
+      await uploadDeviceRunSessionScreenRecordingsAsync(ctx, {
+        logger,
+        deviceRunSessionId: getDeviceRunSessionIdOrThrow(env),
+        recordings,
+      });
     },
   });
 }

packages/build-tools/src/steps/utils/__tests__/deviceRunSessionArtifacts.test.ts

@@ -63,7 +63,8 @@ describe(uploadDeviceRunSessionArtifactAsync, () => {
           metadata: { firstFrameRecordAt: 'test-time' },
           size: reportedSize,
         },
-      })
+      }),
+      { fetch: expect.any(Function) }
     );
     expect(jest.mocked(fetch)).toHaveBeenCalledWith(
       'https://uploads.expo.test/artifact',

packages/build-tools/src/steps/utils/__tests__/deviceRunSessionTimeout.test.ts

@@ -0,0 +1,80 @@
+import {
+  DeviceRunSessionTimeoutError,
+  withDeviceRunSessionTimeoutAsync,
+} from '../deviceRunSessionTimeout';
+
+afterEach(() => jest.useRealTimers());
+
+it('aborts a stalled operation when its deadline expires', async () => {
+  jest.useFakeTimers();
+  let signal: AbortSignal | undefined;
+  const operation = withDeviceRunSessionTimeoutAsync(
+    { name: 'test operation', timeoutMs: 100 },
+    async value => {
+      signal = value;
+      return await new Promise<void>(() => {});
+    }
+  );
+  const rejected = expect(operation).rejects.toThrow('test operation timed out after 100ms');
+  const typed = expect(operation).rejects.toBeInstanceOf(DeviceRunSessionTimeoutError);
+  await jest.advanceTimersByTimeAsync(100);
+  await rejected;
+  await typed;
+  expect(signal?.aborted).toBe(true);
+  expect(jest.getTimerCount()).toBe(0);
+});
+
+it('does not start an operation with an already aborted parent', async () => {
+  const operation = jest.fn();
+  await expect(
+    withDeviceRunSessionTimeoutAsync(
+      {
+        name: 'test',
+        timeoutMs: 100,
+        signal: AbortSignal.abort(new Error('parent ended')),
+      },
+      operation
+    )
+  ).rejects.toThrow('parent ended');
+  expect(operation).not.toHaveBeenCalled();
+});
+
+it('clears the deadline when an operation succeeds', async () => {
+  jest.useFakeTimers();
+  await expect(
+    withDeviceRunSessionTimeoutAsync({ name: 'test', timeoutMs: 100 }, async () => 42)
+  ).resolves.toBe(42);
+  expect(jest.getTimerCount()).toBe(0);
+});
+
+it('ignores a deadline reset that arrives after the operation settled', async () => {
+  jest.useFakeTimers();
+  let resetDeadline!: () => void;
+  await expect(
+    withDeviceRunSessionTimeoutAsync({ name: 'test', timeoutMs: 100 }, async (_signal, reset) => {
+      resetDeadline = reset;
+      return 42;
+    })
+  ).resolves.toBe(42);
+  resetDeadline();
+  expect(jest.getTimerCount()).toBe(0);
+});
+
+it('keeps an operation alive while it reports progress', async () => {
+  jest.useFakeTimers();
+  const operation = withDeviceRunSessionTimeoutAsync(
+    { name: 'test operation', timeoutMs: 100 },
+    async (signal, resetDeadline) => {
+      await new Promise<void>(resolve => setTimeout(resolve, 80));
+      resetDeadline();
+      await new Promise<void>(resolve => setTimeout(resolve, 80));
+      resetDeadline();
+      await new Promise<void>(resolve => setTimeout(resolve, 80));
+      return signal.aborted;
+    }
+  );
+  const settled = expect(operation).resolves.toBe(false);
+  await jest.advanceTimersByTimeAsync(240);
+  await settled;
+  expect(jest.getTimerCount()).toBe(0);
+});

packages/build-tools/src/steps/utils/__tests__/deviceRunSessionUploadHttp.test.ts

@@ -0,0 +1,463 @@
+import type { bunyan } from '@expo/logger';
+import type { BuildStepEnv } from '@expo/steps';
+import { Client, fetchExchange } from '@urql/core';
+import { execFileSync } from 'node:child_process';
+import { createReadStream } from 'node:fs';
+import { copyFile, mkdir, mkdtemp, rm, stat, writeFile } from 'node:fs/promises';
+import { type IncomingMessage, type ServerResponse, createServer } from 'node:http';
+import type { Socket } from 'node:net';
+import { tmpdir } from 'node:os';
+import path from 'node:path';
+import { Readable } from 'node:stream';
+import { setTimeout as delay } from 'node:timers/promises';
+
+import type { CustomBuildContext } from '../../../customBuildContext';
+import { uploadDeviceRunSessionArtifactAsync } from '../deviceRunSessionArtifacts';
+import {
+  findUnlistedDeviceScreenRecordingsAsync,
+  uploadDeviceRunSessionScreenRecordingsAsync,
+} from '../deviceRunSessionScreenRecordings';
+
+jest.unmock('node-fetch');
+jest.unmock('node:fs');
+jest.unmock('node:fs/promises');
+
+function deferred<T>() {
+  let resolve!: (value: T) => void;
+  const promise = new Promise<T>(r => {
+    resolve = r;
+  });
+  return { promise, resolve };
+}
+
+const metadata = {
+  deviceRunSessionId: 'drs-id',
+  artifactId: 'recording-id',
+  name: 'Recording',
+  filename: 'recording.mp4',
+  kind: 'screen-recording',
+  size: 16,
+};
+let handle: (request: IncomingMessage, response: ServerResponse) => void;
+let server: ReturnType<typeof createServer>;
+let ctx: CustomBuildContext;
+let url: string;
+let directory: string;
+let creates: number;
+let authorization: string | undefined;
+let stallCreation: boolean;
+let creationStarted: ReturnType<typeof deferred<IncomingMessage>>;
+let creationBodies: string[];
+
+beforeEach(async () => {
+  creates = 0;
+  authorization = undefined;
+  stallCreation = false;
+  creationBodies = [];
+  creationStarted = deferred();
+  directory = await mkdtemp(path.join(tmpdir(), 'recording-upload-http-'));
+  server = createServer((request, response) => {
+    if (request.url === '/graphql') {
+      creates++;
+      authorization = request.headers.authorization;
+      creationStarted.resolve(request);
+      request.setEncoding('utf8');
+      let body = '';
+      request.on('data', chunk => (body += chunk));
+      request.on('end', () => creationBodies.push(body));
+      request.on('end', () => {
+        if (stallCreation) {
+          return;
+        }
+        response.setHeader('Content-Type', 'application/json');
+        response.end(
+          JSON.stringify({
+            data: {
+              deviceRunSession: {
+                createArtifactUploadSession: {
+                  uploadSession: { url: `${url}/artifact`, headers: {} },
+                },
+              },
+            },
+          })
+        );
+      });
+    } else {
+      handle(request, response);
+    }
+  });
+  await new Promise<void>(resolve => server.listen(0, '127.0.0.1', resolve));
+  const address = server.address();
+  if (!address || typeof address === 'string') {
+    throw new Error('Missing test server address');
+  }
+  url = `http://127.0.0.1:${address.port}`;
+  ctx = {
+    graphqlClient: new Client({
+      url: `${url}/graphql`,
+      exchanges: [fetchExchange],
+      fetchOptions: { headers: { Authorization: 'Bearer test-auth' } },
+    }),
+  } as CustomBuildContext;
+});
+
+afterEach(async () => {
+  server.closeAllConnections();
+  await new Promise<void>(resolve => server.close(() => resolve()));
+  await rm(directory, { recursive: true, force: true });
+});
+
+it('replays the full file after a transient PUT failure without recreating the upload session', async () => {
+  const bodies: string[] = [];
+  handle = (request, response) => {
+    const chunks: string[] = [];
+    request.setEncoding('utf8');
+    request.on('data', chunk => chunks.push(chunk));
+    request.on('end', () => {
+      bodies.push(chunks.join(''));
+      response.statusCode = bodies.length === 1 ? 503 : 200;
+      response.end();
+    });
+  };
+  const file = path.join(directory, 'recording.mp4');
+  const payload = '*'.repeat(128 * 1024);
+  await writeFile(file, payload);
+  const streams: Readable[] = [];
+  const open = () => {
+    const stream = createReadStream(file);
+    streams.push(stream);
+    return stream;
+  };
+  await uploadDeviceRunSessionArtifactAsync(ctx, {
+    ...metadata,
+    size: payload.length,
+    stream: open(),
+    reopenStream: open,
+  });
+  expect(creates).toBe(1);
+  expect(authorization).toBe('Bearer test-auth');
+  expect(bodies).toEqual([payload, payload]);
+  expect(streams).toHaveLength(2);
+  expect(streams.every(stream => stream.destroyed)).toBe(true);
+});
+
+it('keeps a slow PUT alive while its body is still flowing', async () => {
+  jest.useFakeTimers({ doNotFake: ['nextTick', 'setImmediate', 'queueMicrotask'] });
+  let received = 0;
+  let onChunk = () => {};
+  handle = (request, response) => {
+    request.on('data', chunk => {
+      received += chunk.length;
+      onChunk();
+    });
+    request.on('end', () => {
+      response.statusCode = 200;
+      response.end();
+    });
+  };
+  const waitForBytes = (total: number) =>
+    new Promise<void>(resolve => {
+      onChunk = () => {
+        if (received >= total) {
+          resolve();
+        }
+      };
+      onChunk();
+    });
+  const stream = new Readable({ read() {} });
+  const upload = uploadDeviceRunSessionArtifactAsync(ctx, { ...metadata, size: 3, stream });
+  const settled = expect(upload).resolves.toBeUndefined();
+  stream.push('a');
+  await waitForBytes(1);
+  await jest.advanceTimersByTimeAsync(60_000);
+  stream.push('b');
+  await waitForBytes(2);
+  await jest.advanceTimersByTimeAsync(60_000);
+  stream.push('c');
+  stream.push(null);
+  await settled;
+  expect(received).toBe(3);
+  jest.useRealTimers();
+});
+
+it('retries a PUT that stalled past the idle deadline with a fresh stream', async () => {
+  jest.useFakeTimers({ doNotFake: ['nextTick', 'setImmediate', 'queueMicrotask'] });
+  let puts = 0;
+  const firstBodyRead = deferred<void>();
+  handle = (request, response) => {
+    puts++;
+    request.resume();
+    request.on('end', () => {
+      if (puts === 1) {
+        firstBodyRead.resolve();
+        return;
+      }
+      response.statusCode = 200;
+      response.end();
+    });
+  };
+  const streams: Readable[] = [];
+  const open = () => {
+    const stream = Readable.from('recording');
+    streams.push(stream);
+    return stream;
+  };
+  const upload = uploadDeviceRunSessionArtifactAsync(ctx, {
+    ...metadata,
+    size: 9,
+    stream: open(),
+    reopenStream: open,
+  });
+  const settled = expect(upload).resolves.toBeUndefined();
+  await firstBodyRead.promise;
+  await jest.advanceTimersByTimeAsync(90_000);
+  await jest.advanceTimersByTimeAsync(500);
+  await settled;
+  expect(puts).toBe(2);
+  expect(streams).toHaveLength(2);
+  expect(streams.every(stream => stream.destroyed)).toBe(true);
+  jest.useRealTimers();
+});
+
+it('cancels an active PUT socket and destroys its source without retrying', async () => {
+  const started = deferred<void>();
+  const closed = deferred<void>();
+  let puts = 0;
+  handle = request => {
+    puts++;
+    request.socket.once('close', () => closed.resolve());
+    request.on('data', () => started.resolve());
+  };
+  const controller = new AbortController();
+  const stream = new Readable({ read() {} });
+  stream.push(Buffer.alloc(1024));
+  const reopenStream = jest.fn(() => Readable.from('unexpected retry'));
+  const upload = uploadDeviceRunSessionArtifactAsync(ctx, {
+    ...metadata,
+    stream,
+    reopenStream,
+    signal: controller.signal,
+  });
+  const rejected = expect(upload).rejects.toThrow('test cancellation');
+  await started.promise;
+  controller.abort(new Error('test cancellation'));
+  await rejected;
+  await closed.promise;
+  expect(stream.destroyed).toBe(true);
+  expect(reopenStream).not.toHaveBeenCalled();
+  expect(puts).toBe(1);
+});
+
+it.each([200, 400, 503])(
+  'closes a stalled HTTP %s response before leaving or retrying the PUT',
+  async status => {
+    const sockets = new Set<Socket>();
+    let puts = 0;
+    let maxOpenSockets = 0;
+    handle = (request, response) => {
+      puts++;
+      sockets.add(request.socket);
+      maxOpenSockets = Math.max(maxOpenSockets, sockets.size);
+      request.socket.once('close', () => sockets.delete(request.socket));
+      request.resume();
+      request.on('end', () => {
+        response.writeHead(status, { 'Content-Length': '1000' });
+        response.flushHeaders();
+        response.write('partial response');
+      });
+    };
+    const upload = uploadDeviceRunSessionArtifactAsync(ctx, {
+      ...metadata,
+      stream: Readable.from('recording'),
+      reopenStream: () => Readable.from('recording'),
+    });
+    if (status === 200) {
+      await expect(upload).resolves.toBeUndefined();
+    } else {
+      await expect(upload).rejects.toThrow(`HTTP ${status}`);
+    }
+    for (let i = 0; i < 100 && sockets.size > 0; i++) {
+      await delay(10);
+    }
+    expect(creates).toBe(1);
+    expect(puts).toBe(status === 503 ? 3 : 1);
+    expect(maxOpenSockets).toBe(1);
+    expect(sockets.size).toBe(0);
+  }
+);
+
+it('cancels urql session creation with auth intact and never starts a PUT', async () => {
+  stallCreation = true;
+  const puts = jest.fn();
+  handle = puts;
+  const controller = new AbortController();
+  const stream = Readable.from('recording');
+  const upload = uploadDeviceRunSessionArtifactAsync(ctx, {
+    ...metadata,
+    stream,
+    signal: controller.signal,
+  });
+  const rejected = expect(upload).rejects.toThrow('test cancellation');
+  const request = await creationStarted.promise;
+  const closed = new Promise<void>(resolve => request.socket.once('close', resolve));
+  controller.abort(new Error('test cancellation'));
+  await rejected;
+  await closed;
+  expect(authorization).toBe('Bearer test-auth');
+  expect(creates).toBe(1);
+  expect(puts).not.toHaveBeenCalled();
+  expect(stream.destroyed).toBe(true);
+});
+
+it('says ffprobe is missing instead of calling an unlisted recording undecodable', async () => {
+  const logger = { info: jest.fn(), warn: jest.fn() } as unknown as bunyan;
+  const session = path.join(directory, 'session');
+  await mkdir(session);
+  await writeFile(path.join(session, 'recording.mp4.partial'), new Uint8Array(28));
+  await writeFile(
+    path.join(session, 'session.json'),
+    JSON.stringify({
+      udid: 'emulator-5554',
+      deviceName: 'Pixel',
+      runtimeDisplayName: 'Android 16',
+      status: 'recording',
+      recording: 'recording.mp4.partial',
+    })
+  );
+
+  const recordings = await findUnlistedDeviceScreenRecordingsAsync({
+    root: directory,
+    env: { ...process.env, PATH: path.join(directory, 'no-tools') } as BuildStepEnv,
+    logger,
+  });
+
+  expect(recordings).toEqual([]);
+  expect(logger.warn).toHaveBeenCalledWith(
+    'ffprobe is not available; cannot recover the unlisted recording session/recording.mp4.partial.'
+  );
+});
+
+it('recovers unlisted recordings from a killed host and flags the unfinished ones as partial', async () => {
+  const logger = { info: jest.fn(), warn: jest.fn() } as unknown as bunyan;
+  const env = process.env as BuildStepEnv;
+  const cut = path.join(directory, 'cut');
+  const empty = path.join(directory, 'empty');
+  const failed = path.join(directory, 'failed');
+  const done = path.join(directory, 'done');
+  await mkdir(cut);
+  await mkdir(empty);
+  await mkdir(failed);
+  await mkdir(done);
+  const manifest = {
+    udid: 'emulator-5554',
+    deviceName: 'Pixel',
+    runtimeDisplayName: 'Android 16',
+    status: 'recording',
+    recording: 'recording.mp4.partial',
+    firstFrameWallClock: { iso8601: '2026-07-10T10:00:00.000Z' },
+    width: 128,
+    height: 96,
+  };
+  execFileSync('ffmpeg', [
+    '-v',
+    'error',
+    '-f',
+    'lavfi',
+    '-i',
+    'color=c=red:s=128x96:r=1',
+    '-t',
+    '3',
+    '-c:v',
+    'libx264',
+    '-g',
+    '1',
+    '-pix_fmt',
+    'yuv420p',
+    '-movflags',
+    'frag_keyframe+empty_moov',
+    '-f',
+    'mp4',
+    path.join(cut, 'recording.mp4.partial'),
+  ]);
+  await writeFile(path.join(cut, 'session.json'), JSON.stringify(manifest));
+  await writeFile(path.join(empty, 'recording.mp4.partial'), new Uint8Array(28));
+  await writeFile(path.join(empty, 'session.json'), JSON.stringify(manifest));
+  await copyFile(
+    path.join(cut, 'recording.mp4.partial'),
+    path.join(failed, 'recording.mp4.partial')
+  );
+  await writeFile(
+    path.join(failed, 'session.json'),
+    JSON.stringify({
+      ...manifest,
+      status: 'failed',
+      error: 'Recording finalization exceeded 30000 ms.',
+    })
+  );
+
+  await copyFile(path.join(cut, 'recording.mp4.partial'), path.join(done, 'recording.mp4'));
+  await writeFile(
+    path.join(done, 'session.json'),
+    JSON.stringify({ ...manifest, status: 'complete', recording: 'recording.mp4' })
+  );
+
+  const recordings = await findUnlistedDeviceScreenRecordingsAsync({
+    root: directory,
+    env,
+    logger,
+  });
+  expect(recordings).toEqual([
+    {
+      udid: 'emulator-5554',
+      deviceName: 'Pixel',
+      runtimeDisplayName: 'Android 16',
+      directory: cut,
+    },
+    {
+      udid: 'emulator-5554',
+      deviceName: 'Pixel',
+      runtimeDisplayName: 'Android 16',
+      directory: done,
+    },
+    {
+      udid: 'emulator-5554',
+      deviceName: 'Pixel',
+      runtimeDisplayName: 'Android 16',
+      directory: failed,
+    },
+  ]);
+  expect(logger.warn).toHaveBeenCalledWith(expect.stringContaining('empty/recording.mp4.partial'));
+
+  let putBytes = 0;
+  handle = (request, response) => {
+    request.on('data', chunk => (putBytes += chunk.length));
+    request.on('end', () => {
+      response.statusCode = 200;
+      response.end();
+    });
+  };
+  await expect(
+    uploadDeviceRunSessionScreenRecordingsAsync(ctx, {
+      logger,
+      deviceRunSessionId: 'drs-id',
+      recordings,
+    })
+  ).resolves.toBe(true);
+  expect(putBytes).toBe(3 * (await stat(path.join(cut, 'recording.mp4.partial'))).size);
+  const inputs = creationBodies
+    .map(body => JSON.parse(body).variables.input)
+    .sort((a, b) => a.filename.localeCompare(b.filename));
+  expect(inputs.map(input => input.filename)).toEqual(['cut.mp4', 'done.mp4', 'failed.mp4']);
+  expect(inputs.map(input => input.name.includes(', partial)'))).toEqual([true, false, true]);
+  expect(inputs[1].metadata).not.toHaveProperty('partial');
+  expect(inputs[0].metadata).toMatchObject({
+    partial: true,
+    partialReason: 'The Device Hub stopped before it could finalize the recording.',
+    width: 128,
+    height: 96,
+  });
+  expect(inputs[2].metadata).toMatchObject({
+    partial: true,
+    partialReason: 'Recording finalization exceeded 30000 ms.',
+  });
+});

packages/build-tools/src/steps/utils/__tests__/deviceSessionHost.test.ts

@@ -0,0 +1,446 @@
+import type { bunyan } from '@expo/logger';
+import { BuildRuntimePlatform, type BuildStepEnv } from '@expo/steps';
+import * as ngrok from '@ngrok/ngrok';
+import { access, mkdir, rm, writeFile } from 'node:fs/promises';
+import path from 'node:path';
+
+import type { CustomBuildContext } from '../../../customBuildContext';
+import { Sentry } from '../../../sentry';
+import { turtleFetch } from '../../../utils/turtleFetch';
+import {
+  findUnlistedDeviceScreenRecordingsAsync,
+  uploadDeviceRunSessionScreenRecordingsAsync,
+} from '../deviceRunSessionScreenRecordings';
+import { startDeviceSessionHostAsync } from '../deviceSessionHost';
+import { spawnDetached } from '../remoteDeviceRunSession';
+
+jest.mock('@ngrok/ngrok');
+jest.mock('../../../sentry');
+jest.mock('../serveSimMetricsRecorder', () => ({
+  readServeSimServersAsync: jest
+    .fn()
+    .mockResolvedValue([{ udid: 'emulator-5554', token: 'preview-token' }]),
+}));
+jest.mock('../../../utils/turtleFetch');
+jest.mock('../remoteDeviceRunSession', () => ({
+  ...jest.requireActual('../remoteDeviceRunSession'),
+  ensureFfmpegInstalledOnceAsync: jest.fn(),
+  fetchWebPreviewTurnArgsAsync: jest.fn().mockResolvedValue([]),
+  spawnDetached: jest.fn(),
+}));
+jest.mock('../deviceRunSessionScreenRecordings', () => ({
+  ...jest.requireActual('../deviceRunSessionScreenRecordings'),
+  findUnlistedDeviceScreenRecordingsAsync: jest.fn(),
+  uploadDeviceRunSessionScreenRecordingsAsync: jest.fn(),
+}));
+
+function deferred<T>() {
+  let resolve!: (value: T) => void;
+  const promise = new Promise<T>(r => {
+    resolve = r;
+  });
+  return { promise, resolve };
+}
+
+const env = {
+  DEVICE_RUN_SESSION_ID: 'drs-id',
+  NGROK_AUTHTOKEN: 'token',
+} as BuildStepEnv;
+const ctx = {} as CustomBuildContext;
+const logger = { info: jest.fn(), warn: jest.fn() } as unknown as bunyan;
+const stopServer = jest.fn();
+const closeTunnel = jest.fn();
+const directories: string[] = [];
+const baseDomain = 'preview.example.test';
+
+async function startHostAsync() {
+  return await startDeviceSessionHostAsync(ctx, {
+    runtimePlatform: BuildRuntimePlatform.LINUX,
+    env,
+    logger,
+    timeoutMs: 10_000,
+  });
+}
+
+beforeEach(() => {
+  jest.clearAllMocks();
+  stopServer.mockResolvedValue(undefined);
+  closeTunnel.mockResolvedValue(undefined);
+  jest.mocked(uploadDeviceRunSessionScreenRecordingsAsync).mockReset().mockResolvedValue(false);
+  jest.mocked(findUnlistedDeviceScreenRecordingsAsync).mockReset().mockResolvedValue([]);
+  jest.mocked(spawnDetached).mockImplementation(options => {
+    const flag = options.args.indexOf('--android-recording-directory');
+    if (flag >= 0) {
+      directories.push(options.args[flag + 1]);
+    }
+    return {
+      pid: undefined,
+      getOutput: () => '',
+      getExitError: () => undefined,
+      stopAsync: stopServer,
+    };
+  });
+  jest.mocked(ngrok.forward).mockResolvedValue({
+    url: () => 'https://public.example.test',
+    close: closeTunnel,
+  } as never);
+  jest.mocked(turtleFetch).mockImplementation(
+    async () =>
+      ({
+        ok: true,
+        json: async () => ({ status: 'ready', device: 'emulator-5554' }),
+      }) as Awaited<ReturnType<typeof turtleFetch>>
+  );
+});
+
+afterEach(async () => {
+  jest.useRealTimers();
+  await Promise.all(
+    directories.splice(0).map(directory => rm(directory, { recursive: true, force: true }))
+  );
+});
+
+it('records by default with no preview and finalizes before process stop, uploading exactly once', async () => {
+  const host = await startHostAsync();
+  expect(ngrok.forward).not.toHaveBeenCalled();
+  const directory = directories[0];
+  const recordings = [
+    {
+      udid: 'emulator-5554',
+      deviceName: 'Pixel',
+      runtimeDisplayName: 'Android 16',
+      directory: path.join(directory, 'session'),
+    },
+  ];
+  await writeFile(path.join(directory, 'recordings.json'), JSON.stringify(recordings));
+  await mkdir(recordings[0].directory);
+  const started = deferred<void>();
+  const response = deferred<Awaited<ReturnType<typeof turtleFetch>>>();
+  jest.mocked(turtleFetch).mockImplementationOnce(async () => {
+    started.resolve();
+    return await response.promise;
+  });
+  const finishing = host.finishAsync();
+  expect(host.finishAsync()).toBe(finishing);
+  await started.promise;
+  expect(stopServer).not.toHaveBeenCalled();
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  const token =
+    jest.mocked(spawnDetached).mock.calls[0][0].env.EXPO_DEVICE_HUB_RECORDING_CONTROL_TOKEN;
+  expect(token).toMatch(/^[a-f0-9]{64}$/);
+  expect(turtleFetch).toHaveBeenLastCalledWith(
+    expect.stringMatching(/\/_eas\/android-recording\/stop$/),
+    'POST',
+    {
+      headers: { Authorization: `Bearer ${token}` },
+      retries: 0,
+      shouldThrowOnNotOk: false,
+      signal: expect.any(AbortSignal),
+    }
+  );
+  response.resolve({ ok: true } as Awaited<ReturnType<typeof turtleFetch>>);
+  await finishing;
+  await host.finishAsync();
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).toHaveBeenCalledTimes(1);
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).toHaveBeenCalledWith(ctx, {
+    logger,
+    deviceRunSessionId: 'drs-id',
+    recordings,
+  });
+  expect(stopServer.mock.invocationCallOrder[0]).toBeLessThan(
+    jest.mocked(uploadDeviceRunSessionScreenRecordingsAsync).mock.invocationCallOrder[0]
+  );
+  await expect(host.openPreviewAsync({ baseDomain })).rejects.toThrow(
+    'after session host finalization'
+  );
+});
+
+it('coalesces preview opens and allows close/reopen without ending capture', async () => {
+  const host = await startHostAsync();
+  const opening = host.openPreviewAsync({ baseDomain });
+  expect(host.openPreviewAsync({ baseDomain })).toBe(opening);
+  const first = await opening;
+  const closing = first.closeAsync();
+  expect(first.closeAsync()).toBe(closing);
+  await closing;
+  const secondClose = jest.fn().mockResolvedValue(undefined);
+  jest.mocked(ngrok.forward).mockResolvedValueOnce({
+    url: () => 'https://replacement.example.test',
+    close: secondClose,
+  } as never);
+  const second = await host.openPreviewAsync({ baseDomain });
+  await first.closeAsync();
+  expect(await host.openPreviewAsync({ baseDomain })).toBe(second);
+  expect(secondClose).not.toHaveBeenCalled();
+  expect(spawnDetached).toHaveBeenCalledTimes(1);
+  expect(stopServer).not.toHaveBeenCalled();
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  expect(jest.mocked(turtleFetch).mock.calls.some(([, method]) => method === 'POST')).toBe(false);
+  await host.finishAsync();
+  expect(closeTunnel).toHaveBeenCalledTimes(1);
+  expect(secondClose).toHaveBeenCalledTimes(1);
+  expect(stopServer).toHaveBeenCalledTimes(1);
+});
+
+it('retries a failed tunnel without restarting the host', async () => {
+  const host = await startHostAsync();
+  jest.mocked(ngrok.forward).mockRejectedValueOnce(new Error('tunnel unavailable'));
+  await expect(host.openPreviewAsync({ baseDomain })).rejects.toThrow('tunnel unavailable');
+  expect(stopServer).not.toHaveBeenCalled();
+  await host.openPreviewAsync({ baseDomain });
+  expect(spawnDetached).toHaveBeenCalledTimes(1);
+  await host.finishAsync();
+  expect(closeTunnel).toHaveBeenCalledTimes(1);
+});
+
+it('drains an in-flight tunnel when finishing and rejects new opens', async () => {
+  const host = await startHostAsync();
+  const tunnel = deferred<Awaited<ReturnType<typeof ngrok.forward>>>();
+  jest.mocked(ngrok.forward).mockReturnValueOnce(tunnel.promise);
+  const opening = host.openPreviewAsync({ baseDomain });
+  const finishing = host.finishAsync();
+  await expect(host.openPreviewAsync({ baseDomain })).rejects.toThrow(
+    'after session host finalization'
+  );
+  tunnel.resolve({ url: () => 'https://late.example.test', close: closeTunnel } as never);
+  await expect(opening).rejects.toThrow('finalized while the preview was opening');
+  await finishing;
+  expect(closeTunnel).toHaveBeenCalledTimes(1);
+  expect(stopServer).toHaveBeenCalledTimes(1);
+});
+
+it('keeps cleanup and upload best-effort when tunnel close and finalization fail', async () => {
+  jest.mocked(spawnDetached).mockImplementationOnce(options => {
+    directories.push(options.args[options.args.indexOf('--android-recording-directory') + 1]);
+    return {
+      pid: undefined,
+      getOutput: () => '[serve-emu] emulator-5554 capture error: scrcpy exited with code 255',
+      getExitError: () => undefined,
+      stopAsync: stopServer,
+    };
+  });
+  const host = await startHostAsync();
+  await writeFile(path.join(directories[0], 'recordings.json'), '[]');
+  await host.openPreviewAsync({ baseDomain });
+  closeTunnel.mockRejectedValueOnce(new Error('tunnel close failure'));
+  jest.mocked(turtleFetch).mockResolvedValueOnce({
+    ok: false,
+    status: 500,
+    text: async () => 'Error: scrcpy exited with code 255',
+  } as Awaited<ReturnType<typeof turtleFetch>>);
+  await host.finishAsync();
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  expect(logger.warn).toHaveBeenCalledWith(
+    {
+      err: expect.objectContaining({
+        message: expect.stringContaining('HTTP 500: Error: scrcpy exited with code 255'),
+      }),
+    },
+    'Could not finalize Android recording before shutdown.'
+  );
+  expect(Sentry.capture).toHaveBeenCalledWith(
+    'Could not finalize Android recording before shutdown',
+    expect.any(Error),
+    { level: 'warning' }
+  );
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).toHaveBeenCalledTimes(1);
+  expect(logger.warn).toHaveBeenCalledWith(
+    { hostOutput: '[serve-emu] emulator-5554 capture error: scrcpy exited with code 255' },
+    'Session host output around the recording failure.'
+  );
+});
+
+it('logs the reason and skips upload and output dump when the Hub never recorded', async () => {
+  jest.mocked(spawnDetached).mockImplementationOnce(options => {
+    directories.push(options.args[options.args.indexOf('--android-recording-directory') + 1]);
+    return {
+      pid: undefined,
+      getOutput: () => '[serve-emu] Android recording skipped',
+      getExitError: () => undefined,
+      stopAsync: stopServer,
+    };
+  });
+  const host = await startHostAsync();
+  jest.mocked(turtleFetch).mockResolvedValueOnce({
+    ok: false,
+    status: 409,
+    text: async () => 'Android recording requires exactly one booted emulator; found 0.',
+  } as Awaited<ReturnType<typeof turtleFetch>>);
+  await host.finishAsync();
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  expect(logger.warn).toHaveBeenCalledWith(
+    'Android recording was not captured: Android recording requires exactly one booted emulator; found 0.'
+  );
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  expect(logger.warn).not.toHaveBeenCalledWith(
+    expect.anything(),
+    'Session host output around the recording failure.'
+  );
+});
+
+it('rolls back failed host startup without replacing the original error', async () => {
+  stopServer.mockRejectedValueOnce(new Error('stop failure'));
+  await expect(
+    startDeviceSessionHostAsync(ctx, {
+      runtimePlatform: BuildRuntimePlatform.LINUX,
+      env,
+      logger,
+      timeoutMs: 0,
+    })
+  ).rejects.toThrow('Timed out waiting');
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  expect(ngrok.forward).not.toHaveBeenCalled();
+  expect(jest.mocked(turtleFetch).mock.calls.some(([, method]) => method === 'POST')).toBe(false);
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  expect(logger.warn).not.toHaveBeenCalledWith(
+    expect.anything(),
+    expect.stringMatching(/finalize|upload/)
+  );
+});
+
+async function writeRecordingDescriptorAsync(directory: string) {
+  const child = path.join(directory, 'session');
+  await mkdir(child);
+  await writeFile(
+    path.join(directory, 'recordings.json'),
+    JSON.stringify([
+      {
+        udid: 'emulator-5554',
+        deviceName: 'Pixel',
+        runtimeDisplayName: 'Android',
+        directory: child,
+      },
+    ])
+  );
+}
+
+it.each([true, false])(
+  'removes its recording root only when every upload succeeds (%s)',
+  async uploaded => {
+    const host = await startHostAsync();
+    const directory = directories[0];
+    await writeRecordingDescriptorAsync(directory);
+    jest.mocked(uploadDeviceRunSessionScreenRecordingsAsync).mockResolvedValueOnce(uploaded);
+    await host.finishAsync();
+    if (uploaded) {
+      await expect(access(directory)).rejects.toMatchObject({ code: 'ENOENT' });
+    } else {
+      await expect(access(directory)).resolves.toBeUndefined();
+    }
+  }
+);
+
+it('finishes despite a stalled tunnel close', async () => {
+  const host = await startHostAsync();
+  await host.openPreviewAsync({ baseDomain });
+  const closing = deferred<void>();
+  closeTunnel.mockReturnValueOnce(closing.promise);
+  jest.useFakeTimers();
+  const finishing = host.finishAsync();
+  await jest.advanceTimersByTimeAsync(5_000);
+  await finishing;
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  expect(logger.warn).toHaveBeenCalledWith(expect.anything(), expect.stringContaining('deadline'));
+  closing.resolve();
+});
+
+it('aborts a stalled finalization request before stopping the host', async () => {
+  const host = await startHostAsync();
+  const response = deferred<Awaited<ReturnType<typeof turtleFetch>>>();
+  jest.mocked(turtleFetch).mockReturnValueOnce(response.promise);
+  jest.useFakeTimers();
+  const finishing = host.finishAsync();
+  await jest.advanceTimersByTimeAsync(60_000);
+  await finishing;
+  const options = jest.mocked(turtleFetch).mock.calls.at(-1)?.[2];
+  expect(options?.signal?.aborted).toBe(true);
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  response.resolve({ ok: true } as Awaited<ReturnType<typeof turtleFetch>>);
+});
+
+it('uploads the partial recording a killed host left behind and then removes the root', async () => {
+  const host = await startHostAsync();
+  const directory = directories[0];
+  const child = path.join(directory, 'session');
+  await mkdir(child);
+  await writeFile(path.join(directory, 'recordings.json'), '[]');
+  const partial = [
+    { udid: 'emulator-5554', deviceName: 'Pixel', runtimeDisplayName: 'Android', directory: child },
+  ];
+  jest.mocked(findUnlistedDeviceScreenRecordingsAsync).mockResolvedValueOnce(partial);
+  jest.mocked(uploadDeviceRunSessionScreenRecordingsAsync).mockResolvedValueOnce(true);
+  await host.finishAsync();
+  expect(findUnlistedDeviceScreenRecordingsAsync).toHaveBeenCalledWith({
+    root: directory,
+    env,
+    logger,
+  });
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).toHaveBeenCalledWith(ctx, {
+    logger,
+    deviceRunSessionId: 'drs-id',
+    recordings: partial,
+  });
+  await expect(access(directory)).rejects.toMatchObject({ code: 'ENOENT' });
+});
+
+it('rejects descriptors outside its recording root', async () => {
+  const host = await startHostAsync();
+  const directory = directories[0];
+  await writeFile(
+    path.join(directory, 'recordings.json'),
+    JSON.stringify([
+      {
+        udid: 'emulator-5554',
+        deviceName: 'Pixel',
+        runtimeDisplayName: 'Android',
+        directory: path.dirname(directory),
+      },
+    ])
+  );
+  await host.finishAsync();
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  await expect(access(directory)).resolves.toBeUndefined();
+});
+
+it('retains recordings without uploading if the host cannot be stopped', async () => {
+  const host = await startHostAsync();
+  const directory = directories[0];
+  await writeRecordingDescriptorAsync(directory);
+  stopServer.mockRejectedValueOnce(new Error('process stop failed'));
+  await host.finishAsync();
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  await expect(access(directory)).resolves.toBeUndefined();
+});
+
+it('closes a listener that arrives after finish has already timed out waiting for it', async () => {
+  const host = await startHostAsync();
+  const tunnel = deferred<Awaited<ReturnType<typeof ngrok.forward>>>();
+  jest.mocked(ngrok.forward).mockReturnValueOnce(tunnel.promise);
+  const opening = host.openPreviewAsync({ baseDomain });
+  const rejected = expect(opening).rejects.toThrow('finalized while the preview was opening');
+  jest.useFakeTimers();
+  const finishing = host.finishAsync();
+  await jest.advanceTimersByTimeAsync(5_000);
+  await finishing;
+  expect(stopServer).toHaveBeenCalledTimes(1);
+  tunnel.resolve({ url: () => 'https://late.example.test', close: closeTunnel } as never);
+  await rejected;
+  expect(closeTunnel).toHaveBeenCalledTimes(1);
+});
+
+it('leaves iOS recording to its existing build steps', async () => {
+  const host = await startDeviceSessionHostAsync(ctx, {
+    runtimePlatform: BuildRuntimePlatform.DARWIN,
+    env,
+    logger,
+    timeoutMs: 10_000,
+  });
+  const options = jest.mocked(spawnDetached).mock.calls[0][0];
+  expect(options.args).not.toContain('--android-recording-directory');
+  expect(options.env.EXPO_DEVICE_HUB_RECORDING_CONTROL_TOKEN).toBeUndefined();
+  await host.finishAsync();
+  expect(jest.mocked(turtleFetch).mock.calls.some(([, method]) => method === 'POST')).toBe(false);
+  expect(uploadDeviceRunSessionScreenRecordingsAsync).not.toHaveBeenCalled();
+  expect(stopServer).toHaveBeenCalledTimes(1);
+});

packages/build-tools/src/steps/utils/__tests__/localEgress.test.ts

@@ -454,6 +454,7 @@ describe(startChiselServerAsync, () => {
     jest.mocked(spawnDetached).mockReturnValue({
       pid: 12345,
       getOutput: () => output,
+      getExitError: () => undefined,
       stopAsync,
     });
   });

packages/build-tools/src/steps/utils/__tests__/remoteDeviceRunSession.test.ts

@@ -3,6 +3,9 @@ import { bunyan } from '@expo/logger';
 import { BuildRuntimePlatform, BuildStepEnv, BuildStepInputValueTypeName } from '@expo/steps';
 import spawn from '@expo/turtle-spawn';
 import * as ngrok from '@ngrok/ngrok';
+import { EventEmitter } from 'node:events';
+import fs from 'node:fs/promises';
+import path from 'node:path';
 import {
   clearTimeout as clearTimeoutCallback,
   setTimeout as setTimeoutCallback,
@@ -15,24 +18,28 @@ import { Sentry } from '../../../sentry';
 import { turtleFetch } from '../../../utils/turtleFetch';
 import { readServeSimServersAsync } from '../serveSimMetricsRecorder';
 import { sleepAsync } from '../../../utils/retry';
+import { uploadDeviceRunSessionScreenRecordingsAsync } from '../deviceRunSessionScreenRecordings';
 import {
-  createExpoDeviceHubArgs,
-  createServeSimArgs,
   createServeSimLaunchInputProviders,
   describeServeSimLaunch,
   ensureFfmpegInstalledOnceAsync,
   fetchWebPreviewTurnArgsAsync,
   parseServeSimLaunchInputs,
-  simulatorPreviewPageUrl,
-  startDeviceWebPreviewWithTunnelAsync,
-  startExpoDeviceHubWithTunnelAsync,
+  spawnDetached,
   startNgrokTunnelAsync,
   turnIceServersToWebPreviewArgs,
   waitForDeviceRunSessionStoppedAsync,
+} from '../remoteDeviceRunSession';
+
+import {
+  createExpoDeviceHubArgs,
+  createServeSimArgs,
+  simulatorPreviewPageUrl,
+  startDeviceSessionHostAsync,
   waitForWebPreviewReadyAsync,
   websiteOrigin,
   websiteOriginServeSimArgs,
-} from '../remoteDeviceRunSession';
+} from '../deviceSessionHost';
 
 jest.mock('@ngrok/ngrok');
 jest.mock('node:timers');
@@ -41,6 +48,10 @@ jest.mock('../../../utils/turtleFetch');
 jest.mock('../../../utils/retry', () => ({ sleepAsync: jest.fn() }));
 jest.mock('../../../sentry');
 jest.mock('@expo/turtle-spawn');
+jest.mock('../deviceRunSessionScreenRecordings', () => ({
+  ...jest.requireActual('../deviceRunSessionScreenRecordings'),
+  uploadDeviceRunSessionScreenRecordingsAsync: jest.fn(),
+}));
 // Spyable so a test can stand in for the serve-sim state directory, which a local serve-sim owns.
 jest.mock('../serveSimMetricsRecorder', () => {
   const actual = jest.requireActual('../serveSimMetricsRecorder');
@@ -56,6 +67,69 @@ function createLoggerMock(): bunyan {
   } as unknown as bunyan;
 }
 
+describe(spawnDetached, () => {
+  function mockProcess(promise: Promise<unknown>): void {
+    jest
+      .mocked(spawn)
+      .mockReturnValue(
+        Object.assign(promise, { child: { pid: 1234, unref: jest.fn(), once: jest.fn() } }) as never
+      );
+  }
+
+  it('observes exit without waiting for inherited output pipes to close', () => {
+    const child = Object.assign(new EventEmitter(), { pid: 1234, unref: jest.fn() });
+    jest.mocked(spawn).mockReturnValue(Object.assign(new Promise(() => {}), { child }) as never);
+    const handle = spawnDetached({ command: 'server', args: [], env: {} });
+    child.emit('exit', 1, null);
+    expect(handle.getExitError()?.message).toContain('code 1');
+    expect(child.listenerCount('exit')).toBe(0);
+  });
+
+  it('does not report an exit while the process is running', () => {
+    mockProcess(new Promise(() => {}));
+    const handle = spawnDetached({ command: 'server', args: [], env: {} });
+    expect(handle.getExitError()).toBeUndefined();
+  });
+
+  it('reports a clean exit so startup does not keep waiting', async () => {
+    const completion = Promise.resolve();
+    mockProcess(completion);
+    const handle = spawnDetached({ command: 'server', args: [], env: {} });
+    await completion;
+    expect(handle.getExitError()?.message).toContain('code 0');
+  });
+
+  it.each([0, 1])('observes a real subprocess exiting with code %s', async exitCode => {
+    const actualSpawn =
+      jest.requireActual<typeof import('@expo/turtle-spawn')>('@expo/turtle-spawn').default;
+    let completion: ReturnType<typeof actualSpawn>;
+    jest.mocked(spawn).mockImplementationOnce((...args) => {
+      completion = actualSpawn(...args);
+      return completion;
+    });
+    const handle = spawnDetached({
+      command: process.execPath,
+      args: ['-e', `console.error('startup-marker'); process.exit(${exitCode});`],
+      env: {},
+    });
+    await completion!.catch(() => {});
+    expect(handle.getExitError()).toBeInstanceOf(Error);
+    expect(handle.getOutput()).toContain('startup-marker');
+  });
+
+  it.each(['spawn ENOENT', 'server exited with code 1', 'server terminated by SIGTERM'])(
+    'preserves the process failure: %s',
+    async message => {
+      const error = new Error(message);
+      const completion = Promise.reject(error);
+      mockProcess(completion);
+      const handle = spawnDetached({ command: 'server', args: [], env: {} });
+      await completion.catch(() => {});
+      expect(handle.getExitError()).toBe(error);
+    }
+  );
+});
+
 function createCtxMock(): CustomBuildContext {
   return {
     env: {
@@ -382,6 +456,12 @@ describe(createServeSimArgs, () => {
 });
 
 describe(createExpoDeviceHubArgs, () => {
+  it('opts in to recording only when a directory is provided', () => {
+    expect(createExpoDeviceHubArgs({ port: 4321 })).not.toContain('--android-recording-directory');
+    expect(
+      createExpoDeviceHubArgs({ port: 4321, recordingDirectory: '/tmp/recordings' }).slice(-2)
+    ).toEqual(['--android-recording-directory', '/tmp/recordings']);
+  });
   it('uses the latest Expo package and applies the EAS Android streaming policy', () => {
     expect(
       createExpoDeviceHubArgs({
@@ -531,7 +611,7 @@ describe(startNgrokTunnelAsync, () => {
   });
 });
 
-describe(startDeviceWebPreviewWithTunnelAsync, () => {
+describe(startDeviceSessionHostAsync, () => {
   const baseDomain = 'eas-simulator.ngrok.dev';
   const turnArgs = [
     '--turn-url',
@@ -548,6 +628,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
   } as unknown as BuildStepEnv;
 
   beforeEach(() => {
+    jest.mocked(uploadDeviceRunSessionScreenRecordingsAsync).mockReset();
     jest.mocked(spawn).mockReset();
     jest.mocked(ngrok.forward).mockReset();
     jest.mocked(turtleFetch).mockReset();
@@ -559,6 +640,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       child: {
         pid: undefined,
         unref: jest.fn(),
+        once: jest.fn(),
       },
     });
     jest.mocked(spawn).mockReturnValue(spawnPromise as never);
@@ -600,14 +682,14 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       .mockReturnValueOnce(Promise.resolve({}) as unknown as ReturnType<typeof spawn>)
       .mockReturnValueOnce(Promise.resolve({}) as unknown as ReturnType<typeof spawn>);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.LINUX,
-      baseDomain,
       env,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
       packageVersion,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     const spawnCalls = jest.mocked(spawn).mock.calls;
     expect(spawnCalls[0]).toEqual(['ffmpeg', ['-version'], { env }]);
@@ -634,11 +716,17 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
     const port = Number(args[args.indexOf('--port') + 1]);
     expect(port).toBeGreaterThan(0);
     expect(command).toBe('npx');
-    expect(args).toEqual(['--yes', ...createExpoDeviceHubArgs({ port, turnArgs, packageVersion })]);
+    expect(args).toContain('--android-recording-directory');
+    const recordingDirectory = args[args.indexOf('--android-recording-directory') + 1];
+    expect(args).toEqual([
+      '--yes',
+      ...createExpoDeviceHubArgs({ port, turnArgs, packageVersion, recordingDirectory }),
+    ]);
     expect(ngrok.forward).toHaveBeenCalledWith(expect.objectContaining({ addr: port }));
     expect(preview.apiUrl).toBe('https://android-preview.example.test');
 
-    await preview.stopAsync();
+    await host.finishAsync();
+    await fs.rm(recordingDirectory, { recursive: true, force: true });
     expect(close).toHaveBeenCalledTimes(1);
   });
 
@@ -648,13 +736,13 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close: jest.fn().mockResolvedValue(undefined),
     } as never);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     expect(preview.previewToken).toBe('tok-1');
     expect(preview.apiUrl).toBe('https://preview.example.test');
@@ -677,13 +765,13 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close: jest.fn().mockResolvedValue(undefined),
     } as never);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env: { ...env, EXPO_STAGING: '1' },
       logger: createLoggerMock(),
       timeoutMs: 10_000,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     expect(preview.previewPageUrl).toMatch(
       /^https:\/\/staging\.expo\.dev\/simulator-preview\/[a-f0-9]{32}$/
@@ -702,9 +790,8 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       .mockResolvedValue([{ udid: 'device-id', url: 'http://127.0.0.1:1' }]);
 
     await expect(
-      startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+      startDeviceSessionHostAsync(createCtxMock(), {
         runtimePlatform: BuildRuntimePlatform.DARWIN,
-        baseDomain,
         env,
         logger: createLoggerMock(),
         timeoutMs: 10_000,
@@ -720,13 +807,13 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close: jest.fn().mockResolvedValue(undefined),
     } as never);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.LINUX,
-      baseDomain,
       env,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     expect(preview.previewToken).toBeUndefined();
     const [, args] = jest.mocked(spawn).mock.calls[0];
@@ -741,14 +828,14 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close,
     } as never);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
       packageVersion,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     const [command, args] = jest.mocked(spawn).mock.calls[0];
     const port = Number(args[args.indexOf('--port') + 1]);
@@ -767,33 +854,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
     expect(ngrok.forward).toHaveBeenCalledWith(expect.objectContaining({ addr: port }));
     expect(preview.apiUrl).toBe('https://ios-preview.example.test');
 
-    await preview.stopAsync();
-    expect(close).toHaveBeenCalledTimes(1);
-  });
-
-  it('does not install ffmpeg before starting expo-device-hub outside Linux', async () => {
-    const close = jest.fn().mockResolvedValue(undefined);
-    jest.mocked(ngrok.forward).mockResolvedValue({
-      url: () => 'https://android-preview.example.test',
-      close,
-    } as never);
-
-    const preview = await startExpoDeviceHubWithTunnelAsync(createCtxMock(), {
-      runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
-      env,
-      logger: createLoggerMock(),
-      timeoutMs: 10_000,
-    });
-
-    expect(jest.mocked(spawn).mock.calls[0][0]).toBe('npx');
-    expect(jest.mocked(spawn)).not.toHaveBeenCalledWith(
-      'ffmpeg',
-      expect.anything(),
-      expect.anything()
-    );
-
-    await preview.stopAsync();
+    await host.finishAsync();
     expect(close).toHaveBeenCalledTimes(1);
   });
 
@@ -805,14 +866,14 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
     } as never);
 
     const bunEnv = { ...env, EAS_OVERRIDE_PACKAGE_MANAGER: 'bun' };
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env: bunEnv,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
       packageVersion: '4.5.6',
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     const [command, args] = jest.mocked(spawn).mock.calls[0];
     const port = Number(args[args.indexOf('--port') + 1]);
@@ -828,7 +889,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       }),
     ]);
 
-    await preview.stopAsync();
+    await host.finishAsync();
     expect(close).toHaveBeenCalledTimes(1);
   });
 
@@ -839,13 +900,13 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close,
     } as never);
 
-    const preview = await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env: { ...env, EAS_FALLBACK_PACKAGE_MANAGER: 'bun' },
       logger: createLoggerMock(),
       timeoutMs: 10_000,
     });
+    const preview = await host.openPreviewAsync({ baseDomain });
 
     const [command, args] = jest.mocked(spawn).mock.calls[0];
     const port = Number(args[args.indexOf('--port') + 1]);
@@ -860,7 +921,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       }),
     ]);
 
-    await preview.stopAsync();
+    await host.finishAsync();
     expect(close).toHaveBeenCalledTimes(1);
   });
 
@@ -870,9 +931,8 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       close: jest.fn().mockResolvedValue(undefined),
     } as never);
 
-    await startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+    const host = await startDeviceSessionHostAsync(createCtxMock(), {
       runtimePlatform: BuildRuntimePlatform.DARWIN,
-      baseDomain,
       env,
       logger: createLoggerMock(),
       timeoutMs: 10_000,
@@ -880,6 +940,7 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
       launchArgs: ['-EXDevMenuIsOnboardingFinished', '1'],
       openUrl: 'exp://127.0.0.1:8081',
     });
+    await host.finishAsync();
 
     const [, args] = jest.mocked(spawn).mock.calls[0];
     expect(args.slice(-8)).toEqual([
@@ -896,9 +957,8 @@ describe(startDeviceWebPreviewWithTunnelAsync, () => {
 
   it('refuses to launch an application on Linux, where expo-device-hub cannot', async () => {
     await expect(
-      startDeviceWebPreviewWithTunnelAsync(createCtxMock(), {
+      startDeviceSessionHostAsync(createCtxMock(), {
         runtimePlatform: BuildRuntimePlatform.LINUX,
-        baseDomain,
         env,
         logger: createLoggerMock(),
         timeoutMs: 10_000,

packages/build-tools/src/steps/utils/__tests__/remoteDeviceRunSessionProcess.test.ts

@@ -0,0 +1,25 @@
+import type { BuildStepEnv } from '@expo/steps';
+
+import { isProcessRunning, spawnDetached } from '../remoteDeviceRunSession';
+
+jest.mock('@ngrok/ngrok');
+
+it('resolves stopAsync only after a process that ignores SIGTERM is gone', async () => {
+  const handle = spawnDetached({
+    command: 'sh',
+    args: ['-c', 'trap "" TERM; echo ready; sleep 30 & wait'],
+    env: process.env as BuildStepEnv,
+    stopGracePeriodMs: 300,
+  });
+  const pid = handle.pid;
+  if (pid === undefined) {
+    throw new Error('spawn failed');
+  }
+  while (!handle.getOutput().includes('ready')) {
+    await new Promise(resolve => setTimeout(resolve, 20));
+  }
+  const startedAt = Date.now();
+  await handle.stopAsync();
+  expect(Date.now() - startedAt).toBeGreaterThanOrEqual(300);
+  expect(isProcessRunning(pid)).toBe(false);
+});

packages/build-tools/src/steps/utils/deviceRunSessionArtifacts.ts

@@ -1,8 +1,15 @@
 import { SystemError } from '@expo/eas-build-job';
 import { graphql } from 'gql.tada';
 import fetch, { Headers } from 'node-fetch';
+import type { Readable } from 'node:stream';
+import { setTimeout as delay } from 'node:timers/promises';
 
 import { CustomBuildContext } from '../../customBuildContext';
+import { graphqlAbortContext } from '../../utils/graphqlAbort';
+import {
+  DeviceRunSessionTimeoutError,
+  withDeviceRunSessionTimeoutAsync,
+} from './deviceRunSessionTimeout';
 
 const CREATE_DEVICE_RUN_SESSION_ARTIFACT_UPLOAD_SESSION_MUTATION = graphql(`
   mutation CreateDeviceRunSessionArtifactUploadSession(
@@ -20,82 +27,157 @@ const CREATE_DEVICE_RUN_SESSION_ARTIFACT_UPLOAD_SESSION_MUTATION = graphql(`
   }
 `);
 
+type ArtifactMetadata = {
+  deviceRunSessionId: string;
+  artifactId: string;
+  name: string;
+  filename: string;
+  kind: string | undefined;
+  metadata?: Record<string, unknown>;
+  size: number;
+};
+
+type ArtifactSource = { stream: Readable; reopenStream?: () => Readable };
+type ArtifactUploadSession = Awaited<
+  ReturnType<typeof createDeviceRunSessionArtifactUploadSessionAsync>
+>;
+
 export async function uploadDeviceRunSessionArtifactAsync(
   ctx: CustomBuildContext,
-  {
-    deviceRunSessionId,
-    artifactId,
-    name,
-    filename,
-    kind,
-    metadata,
-    size,
-    stream,
-  }: {
-    deviceRunSessionId: string;
-    artifactId: string;
-    name: string;
-    filename: string;
-    kind: string | undefined;
-    metadata?: Record<string, unknown>;
-    size: number;
-    stream: NodeJS.ReadableStream;
-  }
+  options: ArtifactMetadata & ArtifactSource & { signal?: AbortSignal }
 ): Promise<void> {
-  const uploadSession = await createDeviceRunSessionArtifactUploadSessionAsync(ctx, {
-    deviceRunSessionId,
-    artifactId,
-    name,
-    filename,
-    kind,
-    metadata,
-    size,
-  });
-  const response = await fetch(uploadSession.url, {
-    method: 'PUT',
-    headers: new Headers(uploadSession.headers as Record<string, string>),
-    body: stream,
-  });
-  if (!response.ok) {
-    throw new SystemError(
-      `Failed to upload device run session artifact ${artifactId}: ${response.status} ${response.statusText}`,
-      { cause: response }
+  try {
+    const uploadSession = await withDeviceRunSessionTimeoutAsync(
+      { name: 'Artifact upload session creation', timeoutMs: 15_000, signal: options.signal },
+      async signal => await createDeviceRunSessionArtifactUploadSessionAsync(ctx, options, signal)
     );
+    options.signal?.throwIfAborted();
+    await putArtifactWithRetriesAsync({
+      uploadSession,
+      source: options,
+      artifactId: options.artifactId,
+      signal: options.signal,
+    });
+  } finally {
+    // One-shot callers may have opened their stream before upload-session creation failed.
+    options.stream.destroy();
+  }
+}
+
+async function putArtifactWithRetriesAsync({
+  uploadSession,
+  source,
+  artifactId,
+  signal,
+}: {
+  uploadSession: ArtifactUploadSession;
+  source: ArtifactSource;
+  artifactId: string;
+  signal?: AbortSignal;
+}): Promise<void> {
+  const attempts = source.reopenStream ? 3 : 1;
+  for (let attempt = 0; attempt < attempts; attempt++) {
+    signal?.throwIfAborted();
+    const stream = attempt > 0 && source.reopenStream ? source.reopenStream() : source.stream;
+    try {
+      // Upload time scales with file size, so the deadline bounds stalls, not the whole request.
+      await withDeviceRunSessionTimeoutAsync(
+        { name: 'Artifact PUT', timeoutMs: 90_000, signal },
+        async (putSignal, resetDeadline) =>
+          await putArtifactAsync({
+            uploadSession,
+            stream,
+            artifactId,
+            signal: putSignal,
+            onProgress: resetDeadline,
+          })
+      );
+      return;
+    } catch (error) {
+      signal?.throwIfAborted();
+      const retryable =
+        error instanceof ArtifactPutError
+          ? [408, 429, 500, 502, 503, 504].includes(error.status)
+          : error instanceof DeviceRunSessionTimeoutError ||
+            (error instanceof Error && error.name === 'FetchError');
+      if (!retryable || attempt + 1 === attempts) {
+        throw error;
+      }
+      await delay(500 * (attempt + 1), undefined, { signal });
+    } finally {
+      stream.destroy();
+    }
+  }
+}
+
+async function putArtifactAsync({
+  uploadSession,
+  stream,
+  artifactId,
+  signal,
+  onProgress,
+}: {
+  uploadSession: ArtifactUploadSession;
+  stream: Readable;
+  artifactId: string;
+  signal: AbortSignal;
+  onProgress: () => void;
+}): Promise<void> {
+  const requestController = new AbortController();
+  try {
+    const responding = fetch(uploadSession.url, {
+      method: 'PUT',
+      headers: new Headers(uploadSession.headers as Record<string, string>),
+      body: stream,
+      signal: AbortSignal.any([signal, requestController.signal]),
+    });
+    // fetch has piped the body already, so this listener observes flow without starting it.
+    stream.on('data', onProgress);
+    const response = await responding;
+    signal.throwIfAborted();
+    if (!response.ok) {
+      throw new ArtifactPutError(artifactId, response);
+    }
+  } finally {
+    // node-fetch destroys the request body on abort, and its response stream is a PassThrough
+    // whose destruction leaves the socket open, so the request itself is aborted here.
+    requestController.abort();
+  }
+}
+
+class ArtifactPutError extends SystemError {
+  readonly status: number;
+
+  constructor(artifactId: string, response: { status: number; statusText: string }) {
+    super(
+      `Failed to upload device run session artifact ${artifactId}: HTTP ${response.status} ${response.statusText}.`
+    );
+    this.status = response.status;
   }
 }
 
 async function createDeviceRunSessionArtifactUploadSessionAsync(
   ctx: CustomBuildContext,
-  {
-    deviceRunSessionId,
-    artifactId,
-    name,
-    filename,
-    kind,
-    metadata,
-    size,
-  }: {
-    deviceRunSessionId: string;
-    artifactId: string;
-    name: string;
-    filename: string;
-    kind: string | undefined;
-    metadata?: Record<string, unknown>;
-    size: number;
-  }
+  { deviceRunSessionId, artifactId, name, filename, kind, metadata, size }: ArtifactMetadata,
+  signal: AbortSignal
 ) {
   const result = await ctx.graphqlClient
-    .mutation(CREATE_DEVICE_RUN_SESSION_ARTIFACT_UPLOAD_SESSION_MUTATION, {
-      deviceRunSessionId,
-      input: {
-        name,
-        filename,
-        ...(kind !== undefined ? { kind } : {}),
-        ...(metadata !== undefined ? { metadata } : {}),
-        size,
+    .mutation(
+      CREATE_DEVICE_RUN_SESSION_ARTIFACT_UPLOAD_SESSION_MUTATION,
+      {
+        deviceRunSessionId,
+        input: {
+          name,
+          filename,
+          ...(kind !== undefined ? { kind } : {}),
+          ...(metadata !== undefined ? { metadata } : {}),
+          size,
+        },
       },
-    })
+      graphqlAbortContext(signal)
+    )
     .toPromise();
+  signal.throwIfAborted();
   if (result.error) {
     throw new SystemError(
       `Failed to create upload session for device run session artifact ${artifactId}: ${result.error.message}`,

packages/build-tools/src/steps/utils/deviceRunSessionScreenRecordings.ts

@@ -0,0 +1,203 @@
+import { SystemError } from '@expo/eas-build-job';
+import type { bunyan } from '@expo/logger';
+import type { BuildStepEnv } from '@expo/steps';
+import spawn from '@expo/turtle-spawn';
+import { createReadStream } from 'node:fs';
+import { readFile, readdir, stat } from 'node:fs/promises';
+import path from 'node:path';
+import limitFactory from 'promise-limit';
+import { z } from 'zod';
+
+import { type CustomBuildContext } from '../../customBuildContext';
+import { Sentry } from '../../sentry';
+import { formatBytes } from '../../utils/artifacts';
+import { uploadDeviceRunSessionArtifactAsync } from './deviceRunSessionArtifacts';
+
+const RecordingsSchema = z.array(
+  z.object({
+    udid: z.string(),
+    deviceName: z.string(),
+    runtimeDisplayName: z.string(),
+    directory: z.string(),
+  })
+);
+
+const RecordingManifestSchema = z.object({
+  firstFrameWallClock: z.object({
+    iso8601: z.string(),
+  }),
+  width: z.number().int().positive(),
+  height: z.number().int().positive(),
+  recording: z.string(),
+  status: z.string().optional(),
+  error: z.string().optional(),
+});
+
+const UnlistedRecordingManifestSchema = z.object({
+  udid: z.string(),
+  deviceName: z.string(),
+  runtimeDisplayName: z.string(),
+  status: z.enum(['recording', 'failed', 'complete']),
+  recording: z.string(),
+});
+
+const recordingStartTimeFormatter = new Intl.DateTimeFormat('en-US', {
+  year: 'numeric',
+  month: 'short',
+  day: 'numeric',
+  hour: '2-digit',
+  minute: '2-digit',
+  second: '2-digit',
+  fractionalSecondDigits: 3,
+  hourCycle: 'h23',
+  timeZone: 'UTC',
+  timeZoneName: 'short',
+});
+
+export function parseDeviceScreenRecordings(input: unknown): z.infer<typeof RecordingsSchema> {
+  const result = RecordingsSchema.safeParse(input);
+  if (!result.success) {
+    throw new SystemError('Invalid device screen recordings input.', {
+      cause: result.error,
+    });
+  }
+  return result.data;
+}
+
+/**
+ * A Hub that was killed never lists its recording, even one it had already completed at the
+ * duration limit. session.json is at "recording" or "failed" with a fragmented .partial that plays
+ * up to its last keyframe, or at "complete" with the finished file. Return the ones ffprobe can read.
+ */
+export async function findUnlistedDeviceScreenRecordingsAsync({
+  root,
+  env,
+  logger,
+}: {
+  root: string;
+  env: BuildStepEnv;
+  logger: bunyan;
+}): Promise<z.infer<typeof RecordingsSchema>> {
+  const found: z.infer<typeof RecordingsSchema> = [];
+  for (const entry of await readdir(root, { withFileTypes: true })) {
+    if (!entry.isDirectory()) {
+      continue;
+    }
+    const directory = path.join(root, entry.name);
+    const manifest = UnlistedRecordingManifestSchema.safeParse(
+      await readFile(path.join(directory, 'session.json'), 'utf-8')
+        .then(text => JSON.parse(text))
+        .catch(() => null)
+    );
+    if (!manifest.success || path.basename(manifest.data.recording) !== manifest.data.recording) {
+      continue;
+    }
+    const file = path.join(directory, manifest.data.recording);
+    const name = path.join(entry.name, manifest.data.recording);
+    let duration = 0;
+    try {
+      const probe = await spawn(
+        'ffprobe',
+        ['-v', 'error', '-show_entries', 'format=duration', '-of', 'csv=p=0', file],
+        { env, stdio: 'pipe' }
+      );
+      duration = Number(probe.stdout.trim());
+    } catch (err) {
+      if ((err as NodeJS.ErrnoException).code === 'ENOENT') {
+        logger.warn(`ffprobe is not available; cannot recover the unlisted recording ${name}.`);
+        continue;
+      }
+    }
+    if (!(duration > 0)) {
+      logger.warn(`Unlisted recording ${name} does not decode; skipping it.`);
+      continue;
+    }
+    const { udid, deviceName, runtimeDisplayName } = manifest.data;
+    found.push({ udid, deviceName, runtimeDisplayName, directory });
+  }
+  return found;
+}
+
+export async function uploadDeviceRunSessionScreenRecordingsAsync(
+  ctx: CustomBuildContext,
+  {
+    logger,
+    deviceRunSessionId,
+    recordings,
+  }: {
+    logger: bunyan;
+    deviceRunSessionId: string;
+    recordings: z.infer<typeof RecordingsSchema>;
+  }
+): Promise<boolean> {
+  if (recordings.length === 0) {
+    logger.info('No device screen recordings found; skipping uploads.');
+    return true;
+  }
+
+  const limit = limitFactory(5);
+  const uploaded = await Promise.all(
+    recordings.map(recording =>
+      limit(async () => {
+        try {
+          const metadata = RecordingManifestSchema.parse(
+            JSON.parse(await readFile(path.join(recording.directory, 'session.json'), 'utf-8'))
+          );
+          if (path.basename(metadata.recording) !== metadata.recording) {
+            throw new Error('Recording filename must not contain a directory.');
+          }
+          const startedAt = recordingStartTimeFormatter.format(
+            new Date(metadata.firstFrameWallClock.iso8601)
+          );
+          const partial = metadata.status !== undefined && metadata.status !== 'complete';
+          const shortUdid = `${recording.udid.slice(0, 8)}-…`;
+          const displayName = `${recording.deviceName} screen recording (${shortUdid}, started at ${startedAt}${partial ? ', partial' : ''})`;
+          const recordingPath = path.join(recording.directory, metadata.recording);
+          const { size } = await stat(recordingPath);
+          const recordingId = path.basename(recording.directory);
+          logger.info(
+            `Uploading screen recording for ${recording.deviceName} (${formatBytes(size)}).`
+          );
+          await uploadDeviceRunSessionArtifactAsync(ctx, {
+            deviceRunSessionId,
+            artifactId: recordingId,
+            name: displayName,
+            filename: `${recordingId}.mp4`,
+            kind: 'screen-recording',
+            metadata: {
+              __eas_type: 'screen-recording',
+              __eas_screen_recording: '1',
+              udid: recording.udid,
+              deviceName: recording.deviceName,
+              runtimeDisplayName: recording.runtimeDisplayName,
+              firstFrameAt: metadata.firstFrameWallClock.iso8601,
+              width: metadata.width,
+              height: metadata.height,
+              ...(partial
+                ? {
+                    partial: true,
+                    partialReason:
+                      metadata.error ??
+                      'The Device Hub stopped before it could finalize the recording.',
+                  }
+                : {}),
+            },
+            size,
+            stream: createReadStream(recordingPath),
+            reopenStream: () => createReadStream(recordingPath),
+          });
+          return true;
+        } catch (err) {
+          const error = err instanceof Error ? err : new Error(String(err));
+          Sentry.capture('Could not upload device screen recording', error);
+          logger.warn(
+            { err: error },
+            `Could not upload screen recording for ${recording.deviceName}.`
+          );
+          return false;
+        }
+      })
+    )
+  );
+  return uploaded.every(Boolean);
+}

packages/build-tools/src/steps/utils/deviceRunSessionTimeout.ts

@@ -0,0 +1,43 @@
+export class DeviceRunSessionTimeoutError extends Error {
+  constructor(name: string, timeoutMs: number) {
+    super(`${name} timed out after ${timeoutMs}ms.`);
+    this.name = 'DeviceRunSessionTimeoutError';
+  }
+}
+
+/**
+ * Bounds waiting and signals cancellation. Operations must check the signal before later effects.
+ * Calling resetDeadline restarts the timer, so the bound applies to stalls instead of total time.
+ */
+export async function withDeviceRunSessionTimeoutAsync<T>(
+  { name, timeoutMs, signal: parent }: { name: string; timeoutMs: number; signal?: AbortSignal },
+  operation: (signal: AbortSignal, resetDeadline: () => void) => Promise<T>
+): Promise<T> {
+  const controller = new AbortController();
+  const signal = parent ? AbortSignal.any([parent, controller.signal]) : controller.signal;
+  signal.throwIfAborted();
+  let rejectAbort: (reason: unknown) => void = () => {};
+  const aborted = new Promise<never>((_resolve, reject) => {
+    rejectAbort = reject;
+  });
+  const onAbort = () => rejectAbort(signal.reason);
+  signal.addEventListener('abort', onAbort, { once: true });
+  const expire = () => controller.abort(new DeviceRunSessionTimeoutError(name, timeoutMs));
+  let timer = setTimeout(expire, timeoutMs);
+  let settled = false;
+  const resetDeadline = () => {
+    clearTimeout(timer);
+    if (!settled && !signal.aborted) {
+      timer = setTimeout(expire, timeoutMs);
+    }
+  };
+  try {
+    const result = await Promise.race([operation(signal, resetDeadline), aborted]);
+    signal.throwIfAborted();
+    return result;
+  } finally {
+    settled = true;
+    clearTimeout(timer);
+    signal.removeEventListener('abort', onAbort);
+  }
+}

packages/build-tools/src/steps/utils/deviceSessionHost.ts

@@ -0,0 +1,590 @@
+import { SystemError, UserError } from '@expo/eas-build-job';
+import type { bunyan } from '@expo/logger';
+import { BuildRuntimePlatform, type BuildStepEnv } from '@expo/steps';
+import { randomBytes } from 'node:crypto';
+import fs from 'node:fs';
+import os from 'node:os';
+import path from 'node:path';
+import { z } from 'zod';
+
+import type { CustomBuildContext } from '../../customBuildContext';
+import { Sentry } from '../../sentry';
+import {
+  PackageManager,
+  resolveConfiguredPackageManager,
+  resolvePackageExec,
+} from '../../utils/packageManager';
+import { sleepAsync } from '../../utils/retry';
+import { turtleFetch } from '../../utils/turtleFetch';
+import {
+  findUnlistedDeviceScreenRecordingsAsync,
+  parseDeviceScreenRecordings,
+  uploadDeviceRunSessionScreenRecordingsAsync,
+} from './deviceRunSessionScreenRecordings';
+import {
+  type DetachedProcessHandle,
+  type ServeSimLaunchOptions,
+  ensureFfmpegInstalledOnceAsync,
+  fetchWebPreviewTurnArgsAsync,
+  findAvailablePortAsync,
+  getDeviceRunSessionIdOrThrow,
+  getNgrokAuthtokenOrThrow,
+  isProcessRunning,
+  spawnDetached,
+  startNgrokTunnelAsync,
+} from './remoteDeviceRunSession';
+import { withDeviceRunSessionTimeoutAsync } from './deviceRunSessionTimeout';
+import { SERVE_SIM_STATE_DIR, readServeSimServersAsync } from './serveSimMetricsRecorder';
+
+const WEB_PREVIEW_HOST = '127.0.0.1';
+const SERVE_SIM_PACKAGE_NAME = '@expo/serve-sim';
+const SERVE_SIM_MAX_DIMENSION = '1600';
+const SERVE_SIM_MJPEG_QUALITY = '0.55';
+const SERVE_SIM_VIDEO_BITRATE = '10000000';
+const SERVE_SIM_VIDEO_FPS = '60';
+const EXPO_DEVICE_HUB_PACKAGE_NAME = 'expo-device-hub';
+const EXPO_DEVICE_HUB_MAX_DIMENSION = '960';
+const EXPO_DEVICE_HUB_VIDEO_BITRATE = '6000000';
+const EXPO_DEVICE_HUB_VIDEO_FPS = '60';
+// On SIGTERM the Hub finalizes the recording itself, with this deadline before it force-exits,
+// so a stop request that failed here still gets one more chance to write the MP4.
+const EXPO_DEVICE_HUB_SIGTERM_FINALIZE_DEADLINE_MS = 60_000;
+const EXPO_DEVICE_HUB_EXIT_LEEWAY_MS = 10_000;
+const RECORDING_STOP_GRACE_PERIOD_MS =
+  EXPO_DEVICE_HUB_SIGTERM_FINALIZE_DEADLINE_MS + EXPO_DEVICE_HUB_EXIT_LEEWAY_MS;
+const HOST_OUTPUT_TAIL_CHARS = 8_000;
+
+export function websiteOrigin(env: BuildStepEnv): string {
+  return env.EXPO_LOCAL
+    ? 'https://expo.test'
+    : env.EXPO_STAGING
+      ? 'https://staging.expo.dev'
+      : 'https://expo.dev';
+}
+
+export function simulatorPreviewPageUrl(env: BuildStepEnv, subdomainId: string): string {
+  return new URL(`/simulator-preview/${subdomainId}`, websiteOrigin(env)).toString();
+}
+
+// Website dev servers on expo.test use staging sessions, and CORS matches ports exactly.
+const WEBSITE_DEV_ORIGINS = [
+  'https://expo.test',
+  'https://expo.test:13001',
+  ...Array.from({ length: 16 }, (_, index) => `https://expo.test:${13200 + index}`),
+];
+
+export function websiteOriginServeSimArgs(env: BuildStepEnv): string[] {
+  const origins = new Set([websiteOrigin(env)]);
+  if (!env.EXPO_LOCAL && env.EXPO_STAGING) {
+    origins.add('https://*.expo.dev');
+  }
+  if (env.EXPO_LOCAL || env.EXPO_STAGING) {
+    for (const origin of WEBSITE_DEV_ORIGINS) {
+      origins.add(origin);
+    }
+  }
+  return [...origins].flatMap(origin => ['--cors-origin', origin, '--frame-ancestor', origin]);
+}
+
+function createServeSimPackageSpec(packageVersion: string | undefined): string {
+  return `${SERVE_SIM_PACKAGE_NAME}@${packageVersion ?? 'latest'}`;
+}
+
+function createExpoDeviceHubPackageSpec(packageVersion: string | undefined): string {
+  return `${EXPO_DEVICE_HUB_PACKAGE_NAME}@${packageVersion ?? 'latest'}`;
+}
+
+export function createServeSimArgs({
+  port,
+  turnArgs = [],
+  websiteArgs = [],
+  shareUrl,
+  packageVersion,
+  launchAppIdentifier,
+  launchArgs = [],
+  openUrl,
+}: {
+  port: number;
+  turnArgs?: string[];
+  websiteArgs?: string[];
+  shareUrl?: string;
+  packageVersion?: string;
+} & ServeSimLaunchOptions): string[] {
+  return [
+    createServeSimPackageSpec(packageVersion),
+    '--port',
+    String(port),
+    '--host',
+    WEB_PREVIEW_HOST,
+    '--require-token',
+    '--transport',
+    'webrtc',
+    '--webrtc-codec',
+    'h264',
+    '--max-dimension',
+    SERVE_SIM_MAX_DIMENSION,
+    '--mjpeg-quality',
+    SERVE_SIM_MJPEG_QUALITY,
+    '--video-bitrate',
+    SERVE_SIM_VIDEO_BITRATE,
+    '--video-fps',
+    SERVE_SIM_VIDEO_FPS,
+    ...turnArgs,
+    ...websiteArgs,
+    ...(shareUrl ? ['--share-url', shareUrl] : []),
+    ...(launchAppIdentifier ? ['--launch-app-identifier', launchAppIdentifier] : []),
+    ...launchArgs.flatMap(argument => ['--launch-arg', argument]),
+    ...(openUrl ? ['--open-url', openUrl] : []),
+  ];
+}
+
+export function createExpoDeviceHubArgs({
+  port,
+  turnArgs = [],
+  packageVersion,
+  recordingDirectory,
+}: {
+  port: number;
+  turnArgs?: string[];
+  packageVersion?: string;
+  recordingDirectory?: string;
+}): string[] {
+  return [
+    createExpoDeviceHubPackageSpec(packageVersion),
+    '--port',
+    String(port),
+    '--host',
+    WEB_PREVIEW_HOST,
+    '--platform',
+    'android',
+    '--transport',
+    'webrtc',
+    '--webrtc-codec',
+    'h264',
+    '--webrtc-ice-policy',
+    'all',
+    '--max-dimension',
+    EXPO_DEVICE_HUB_MAX_DIMENSION,
+    '--video-bitrate',
+    EXPO_DEVICE_HUB_VIDEO_BITRATE,
+    '--video-fps',
+    EXPO_DEVICE_HUB_VIDEO_FPS,
+    '--hide-sidebar',
+    '--hide-boot-device',
+    ...(recordingDirectory ? ['--android-recording-directory', recordingDirectory] : []),
+    ...turnArgs,
+  ];
+}
+
+const WebPreviewReadyResponseSchema = z.object({
+  status: z.literal('ready'),
+  device: z.string(),
+});
+
+export async function waitForWebPreviewReadyAsync({
+  previewServer,
+  serverName,
+  port,
+  timeoutMs,
+}: {
+  previewServer: Pick<DetachedProcessHandle, 'pid' | 'getOutput'>;
+  serverName: string;
+  port: number;
+  timeoutMs: number;
+}): Promise<string> {
+  const readyUrl = `http://${WEB_PREVIEW_HOST}:${port}/readyz`;
+  const deadline = Date.now() + timeoutMs;
+  let lastError: unknown;
+  while (Date.now() < deadline) {
+    if (previewServer.pid !== undefined && !isProcessRunning(previewServer.pid)) {
+      throw new SystemError(
+        `${serverName} exited before becoming ready. Last output:\n${
+          previewServer.getOutput() || '<empty>'
+        }`
+      );
+    }
+    try {
+      const response = await turtleFetch(readyUrl, 'GET', {
+        retries: 0,
+        timeout: 2_000,
+      });
+      const ready = WebPreviewReadyResponseSchema.parse(await response.json());
+      return ready.device;
+    } catch (error) {
+      lastError = error;
+    }
+    await sleepAsync(1_000);
+  }
+  throw new SystemError(
+    `Timed out waiting for ${serverName} readiness at ${readyUrl}${
+      lastError instanceof Error ? `: ${lastError.message}` : ''
+    }. Last output:\n${previewServer.getOutput() || '<empty>'}`
+  );
+}
+
+export async function readServeSimPreviewTokenAsync(
+  udid: string,
+  stateDir: string = SERVE_SIM_STATE_DIR
+): Promise<string | undefined> {
+  const servers = await readServeSimServersAsync(stateDir);
+  return servers.find(server => server.udid === udid)?.token;
+}
+
+export type DeviceWebPreview = {
+  previewPageUrl: string;
+  apiUrl: string;
+  previewToken?: string;
+  /** Closes this tunnel only. The session host and recording remain running. */
+  closeAsync(): Promise<void>;
+};
+
+export type DeviceSessionHost = {
+  openPreviewAsync(options: { baseDomain: string }): Promise<DeviceWebPreview>;
+  /**
+   * Terminal and idempotent. Never rejects: a failed finalization, host stop or upload is logged
+   * and reported, so callers need no error handling around it.
+   */
+  finishAsync(): Promise<void>;
+};
+
+type AndroidSessionRecording = {
+  deviceRunSessionId: string;
+  directory: string;
+  controlToken: string;
+  env: BuildStepEnv;
+};
+
+export async function startDeviceSessionHostAsync(
+  ctx: CustomBuildContext,
+  {
+    runtimePlatform,
+    env,
+    logger,
+    timeoutMs,
+    packageVersion,
+    launchAppIdentifier,
+    launchArgs,
+    openUrl,
+  }: {
+    runtimePlatform: BuildRuntimePlatform;
+    env: BuildStepEnv;
+    logger: bunyan;
+    timeoutMs: number;
+    packageVersion?: string;
+  } & ServeSimLaunchOptions
+): Promise<DeviceSessionHost> {
+  const isAndroid = runtimePlatform === BuildRuntimePlatform.LINUX;
+  // Unreachable from the step functions, which reject a non-Darwin launch while parsing.
+  // Kept because this function is exported and expo-device-hub cannot launch.
+  if (isAndroid && launchAppIdentifier) {
+    throw new UserError(
+      'EAS_LAUNCH_APPLICATION_INVALID_INPUT',
+      `Cannot launch ${launchAppIdentifier}: an application launch runs through serve-sim on an iOS simulator, and this session runs expo-device-hub on ${runtimePlatform}.`
+    );
+  }
+  if (isAndroid) {
+    await ensureFfmpegInstalledOnceAsync({ runtimePlatform, env, logger });
+  }
+  const recording: AndroidSessionRecording | null = isAndroid
+    ? {
+        deviceRunSessionId: getDeviceRunSessionIdOrThrow(env),
+        directory: await fs.promises.mkdtemp(path.join(os.tmpdir(), 'android-session-recordings-')),
+        controlToken: randomBytes(32).toString('hex'),
+        env,
+      }
+    : null;
+  const subdomainId = randomBytes(16).toString('hex');
+  const previewPageUrl = simulatorPreviewPageUrl(env, subdomainId);
+  const port = await findAvailablePortAsync();
+  const serverName = isAndroid ? 'expo-device-hub' : 'serve-sim';
+  const packageSpec = isAndroid
+    ? createExpoDeviceHubPackageSpec(packageVersion)
+    : createServeSimPackageSpec(packageVersion);
+  const turnArgs = await fetchWebPreviewTurnArgsAsync(ctx, { env, logger });
+  const previewExec = resolvePackageExec(
+    resolveConfiguredPackageManager(env, PackageManager.NPM),
+    isAndroid
+      ? createExpoDeviceHubArgs({
+          port,
+          turnArgs,
+          packageVersion,
+          recordingDirectory: recording?.directory,
+        })
+      : createServeSimArgs({
+          port,
+          turnArgs,
+          packageVersion,
+          websiteArgs: websiteOriginServeSimArgs(env),
+          shareUrl: previewPageUrl,
+          launchAppIdentifier,
+          launchArgs,
+          openUrl,
+        })
+  );
+  logger.info(
+    `Launching ${packageSpec} on ${WEB_PREVIEW_HOST}:${port} via ${previewExec.command}.`
+  );
+  const previewServer = spawnDetached({
+    command: previewExec.command,
+    args: previewExec.args,
+    env: recording
+      ? { ...env, EXPO_DEVICE_HUB_RECORDING_CONTROL_TOKEN: recording.controlToken }
+      : env,
+    stopGracePeriodMs: recording ? RECORDING_STOP_GRACE_PERIOD_MS : undefined,
+  });
+
+  let previewToken: string | undefined;
+  let previewTask: Promise<DeviceWebPreview> | null = null;
+  let finishTask: Promise<void> | null = null;
+  let hostReady = false;
+
+  const host: DeviceSessionHost = {
+    openPreviewAsync({ baseDomain }) {
+      if (finishTask) {
+        return Promise.reject(
+          new SystemError('Cannot open a preview after session host finalization.')
+        );
+      }
+      if (previewTask) {
+        return previewTask;
+      }
+      const opening = (async (): Promise<DeviceWebPreview> => {
+        const tunnel = await startNgrokTunnelAsync({
+          port,
+          subdomainPrefix: 'web-preview',
+          subdomainId,
+          baseDomain,
+          authtoken: getNgrokAuthtokenOrThrow(env),
+          logger,
+        });
+        if (finishTask) {
+          await withDeviceRunSessionTimeoutAsync(
+            { name: 'Late preview tunnel close', timeoutMs: 5_000 },
+            async () => await tunnel.stopAsync()
+          ).catch(err => logger.warn({ err }, 'Could not close a late preview tunnel.'));
+          throw new SystemError('Session host finalized while the preview was opening.');
+        }
+        let closeTask: Promise<void> | null = null;
+        return {
+          previewPageUrl,
+          apiUrl: tunnel.url,
+          previewToken,
+          closeAsync() {
+            return (closeTask ??= (async () => {
+              try {
+                await tunnel.stopAsync();
+              } finally {
+                if (previewTask === opening) {
+                  previewTask = null;
+                }
+              }
+            })());
+          },
+        };
+      })();
+      previewTask = opening;
+      // A failed tunnel may be retried without restarting capture.
+      void opening.catch(() => {
+        if (previewTask === opening) {
+          previewTask = null;
+        }
+      });
+      return opening;
+    },
+    finishAsync() {
+      return (finishTask ??= finishDeviceSessionHostAsync(ctx, {
+        previewTask,
+        previewServer,
+        serverName,
+        port,
+        // A host that never answered /readyz has nothing to finalize or upload.
+        recording: hostReady ? recording : null,
+        logger,
+      }));
+    },
+  };
+  try {
+    logger.info(`Waiting for ${serverName} to become ready.`);
+    const device = await waitForWebPreviewReadyAsync({
+      previewServer,
+      serverName,
+      port,
+      timeoutMs,
+    });
+    hostReady = true;
+    if (!isAndroid) {
+      previewToken = await readServeSimPreviewTokenAsync(device);
+      if (!previewToken) {
+        throw new SystemError(
+          `serve-sim became ready but wrote no session token for device ${device}. The preview is ` +
+            'on a public tunnel and would be reachable without one, so the session cannot continue. ' +
+            'This usually means the state file was not written as expected; retry the session, and ' +
+            'report it if it repeats.'
+        );
+      }
+    }
+    return host;
+  } catch (error) {
+    await host.finishAsync();
+    throw error;
+  }
+}
+
+async function finishDeviceSessionHostAsync(
+  ctx: CustomBuildContext,
+  {
+    previewTask,
+    previewServer,
+    serverName,
+    port,
+    recording,
+    logger,
+  }: {
+    previewTask: Promise<DeviceWebPreview> | null;
+    previewServer: DetachedProcessHandle;
+    serverName: string;
+    port: number;
+    recording: AndroidSessionRecording | null;
+    logger: bunyan;
+  }
+): Promise<void> {
+  // Native ngrok operations have no scoped cancellation. Retire a late listener too.
+  const retirePreview = withDeviceRunSessionTimeoutAsync(
+    { name: 'Preview tunnel retirement', timeoutMs: 5_000 },
+    async () => {
+      // A preview that failed to open, or was closed by its opener after finish began, has no tunnel left.
+      const preview = await previewTask?.catch(() => null);
+      await preview?.closeAsync();
+    }
+  ).catch(err => {
+    logger.warn({ err }, `Could not close the ${serverName} preview tunnel within its deadline.`);
+  });
+  let finalization: AndroidRecordingFinalization | null = null;
+  if (recording) {
+    // stopAsync signals the whole process group, including capture's encoder.
+    // Finalize the MP4 first; the token protects this route on the preview server.
+    finalization = await finalizeAndroidRecordingAsync({
+      port,
+      controlToken: recording.controlToken,
+      logger,
+    });
+  }
+  let hostStopped = false;
+  try {
+    await previewServer.stopAsync();
+    if (previewServer.pid !== undefined && isProcessRunning(previewServer.pid)) {
+      throw new Error('Session host is still running after shutdown.');
+    }
+    hostStopped = true;
+  } catch (err) {
+    logger.warn({ err }, `Could not stop the ${serverName} session host.`);
+  }
+  await retirePreview;
+  // A Hub that never recorded has logged its reason and left nothing to upload.
+  const captured = finalization !== 'not-recording';
+  let uploaded = false;
+  if (recording && captured && hostStopped) {
+    uploaded = await uploadFinishedAndroidRecordingAsync(ctx, { recording, logger });
+  }
+  if (recording && captured && (finalization === 'failed' || !uploaded)) {
+    // The Hub reports capture failures on stderr; the stop route answers with only a summary.
+    logger.warn(
+      { hostOutput: previewServer.getOutput().slice(-HOST_OUTPUT_TAIL_CHARS) || '<empty>' },
+      'Session host output around the recording failure.'
+    );
+  }
+}
+
+type AndroidRecordingFinalization = 'finalized' | 'not-recording' | 'failed';
+
+async function finalizeAndroidRecordingAsync({
+  port,
+  controlToken,
+  logger,
+}: {
+  port: number;
+  controlToken: string;
+  logger: bunyan;
+}): Promise<AndroidRecordingFinalization> {
+  try {
+    const response = await withDeviceRunSessionTimeoutAsync(
+      { name: 'Android recording finalization', timeoutMs: 60_000 },
+      async signal =>
+        await turtleFetch(
+          `http://${WEB_PREVIEW_HOST}:${port}/_eas/android-recording/stop`,
+          'POST',
+          {
+            headers: { Authorization: `Bearer ${controlToken}` },
+            retries: 0,
+            shouldThrowOnNotOk: false,
+            signal,
+          }
+        )
+    );
+    if (response.status === 409) {
+      // The Hub answers 409 with the reason nothing was recorded, such as the emulator count.
+      logger.warn(`Android recording was not captured: ${await response.text()}`);
+      return 'not-recording';
+    }
+    if (!response.ok) {
+      throw new SystemError(
+        `Android recording finalization returned HTTP ${response.status}: ${await response.text()}`
+      );
+    }
+    return 'finalized';
+  } catch (err) {
+    const error = err instanceof Error ? err : new Error(String(err));
+    Sentry.capture('Could not finalize Android recording before shutdown', error, {
+      level: 'warning',
+    });
+    logger.warn({ err: error }, 'Could not finalize Android recording before shutdown.');
+    return 'failed';
+  }
+}
+
+async function uploadFinishedAndroidRecordingAsync(
+  ctx: CustomBuildContext,
+  { recording, logger }: { recording: AndroidSessionRecording; logger: bunyan }
+): Promise<boolean> {
+  try {
+    let recordings = parseDeviceScreenRecordings(
+      JSON.parse(
+        await fs.promises.readFile(path.join(recording.directory, 'recordings.json'), 'utf8')
+      )
+    );
+    if (recordings.length === 0) {
+      // recordings.json is written at finish; a killed Hub leaves what it had on disk unlisted.
+      recordings = await findUnlistedDeviceScreenRecordingsAsync({
+        root: recording.directory,
+        env: recording.env,
+        logger,
+      });
+    }
+    for (const item of recordings) {
+      if (
+        path.dirname(path.resolve(item.directory)) !== recording.directory ||
+        (await fs.promises.lstat(item.directory)).isSymbolicLink()
+      ) {
+        throw new Error('Recording directory is not an owned session child.');
+      }
+    }
+    const uploaded = await uploadDeviceRunSessionScreenRecordingsAsync(ctx, {
+      logger,
+      deviceRunSessionId: recording.deviceRunSessionId,
+      recordings,
+    });
+    if (recordings.length > 0 && uploaded) {
+      await fs.promises.rm(recording.directory, { recursive: true });
+      return true;
+    }
+    return false;
+  } catch (err) {
+    const error = err instanceof Error ? err : new Error(String(err));
+    Sentry.capture('Could not upload the Android session recording', error, { level: 'warning' });
+    logger.warn(
+      { err: error, recordingDirectory: recording.directory },
+      'Could not upload the Android session recording.'
+    );
+    return false;
+  }
+}

packages/build-tools/src/steps/utils/remoteDeviceRunSession.ts

@@ -26,26 +26,10 @@ import {
   parseOpenUrlInput,
 } from '../functions/launchApplication';
 import { Sentry } from '../../sentry';
-import {
-  PackageManager,
-  resolveConfiguredPackageManager,
-  resolvePackageExec,
-} from '../../utils/packageManager';
 import { sleepAsync } from '../../utils/retry';
 import { turtleFetch } from '../../utils/turtleFetch';
-import { SERVE_SIM_STATE_DIR, readServeSimServersAsync } from './serveSimMetricsRecorder';
 
 const XCODE_DEVELOPER_DIR = '/Applications/Xcode.app/Contents/Developer';
-const WEB_PREVIEW_HOST = '127.0.0.1';
-const SERVE_SIM_PACKAGE_NAME = '@expo/serve-sim';
-const SERVE_SIM_MAX_DIMENSION = '1600';
-const SERVE_SIM_MJPEG_QUALITY = '0.55';
-const SERVE_SIM_VIDEO_BITRATE = '10000000';
-const SERVE_SIM_VIDEO_FPS = '60';
-const EXPO_DEVICE_HUB_PACKAGE_NAME = 'expo-device-hub';
-const EXPO_DEVICE_HUB_MAX_DIMENSION = '960';
-const EXPO_DEVICE_HUB_VIDEO_BITRATE = '6000000';
-const EXPO_DEVICE_HUB_VIDEO_FPS = '60';
 
 const START_DEVICE_RUN_SESSION_MUTATION = graphql(`
   mutation StartDeviceRunSession($deviceRunSessionId: ID!, $remoteConfig: JSONObject!) {
@@ -547,10 +531,11 @@ export type DetachedProcessHandle = {
   /** PID of the directly spawned process, if the OS assigned one. */
   pid: number | undefined;
   getOutput: () => string;
+  getExitError: () => Error | undefined;
   stopAsync: () => Promise<void>;
 };
 
-function isProcessRunning(pid: number): boolean {
+export function isProcessRunning(pid: number): boolean {
   try {
     process.kill(pid, 0);
     return true;
@@ -559,7 +544,10 @@ function isProcessRunning(pid: number): boolean {
   }
 }
 
-async function stopDetachedProcessAsync(pid: number | undefined): Promise<void> {
+async function stopDetachedProcessAsync(
+  pid: number | undefined,
+  gracePeriodMs = 5_000
+): Promise<void> {
   if (pid === undefined || !isProcessRunning(pid)) {
     return;
   }
@@ -575,7 +563,7 @@ async function stopDetachedProcessAsync(pid: number | undefined): Promise<void>
     }
   }
 
-  const deadline = Date.now() + 5_000;
+  const deadline = Date.now() + gracePeriodMs;
   while (Date.now() < deadline && isProcessRunning(pid)) {
     await sleepAsync(100);
   }
@@ -589,6 +577,43 @@ async function stopDetachedProcessAsync(pid: number | undefined): Promise<void>
       process.kill(pid, 'SIGKILL');
     } catch {}
   }
+  // kill(pid, 0) succeeds on the zombie until libuv reaps it on a later loop turn.
+  const killDeadline = Date.now() + 5_000;
+  while (Date.now() < killDeadline && isProcessRunning(pid)) {
+    await sleepAsync(100);
+  }
+}
+
+/**
+ * Runs every named teardown to completion and logs each failure. The first failure is rethrown
+ * only when the session body succeeded, so a teardown error cannot replace the error that ended it.
+ */
+export async function finishRemoteSessionAsync({
+  teardown,
+  sessionFailed,
+  logger,
+}: {
+  teardown: [name: string, task: Promise<unknown> | undefined][];
+  sessionFailed: boolean;
+  logger: bunyan;
+}): Promise<void> {
+  const results = await Promise.allSettled(teardown.map(([, task]) => task));
+  const failures = results.flatMap((result, index) =>
+    result.status === 'rejected' ? [{ name: teardown[index][0], err: result.reason }] : []
+  );
+  for (const { name, err } of failures) {
+    logger.warn({ err }, `Could not stop the ${name} during remote session teardown.`);
+    if (sessionFailed) {
+      // The session error is what the step reports, so a swallowed teardown failure goes to Sentry.
+      const error = err instanceof Error ? err : new Error(String(err));
+      Sentry.capture(`Could not stop the ${name} after the remote session failed`, error, {
+        level: 'warning',
+      });
+    }
+  }
+  if (!sessionFailed && failures.length > 0) {
+    throw failures[0].err;
+  }
 }
 
 export function spawnDetached({
@@ -596,11 +621,13 @@ export function spawnDetached({
   args,
   cwd,
   env,
+  stopGracePeriodMs,
 }: {
   command: string;
   args: string[];
   cwd?: string;
   env: BuildStepEnv;
+  stopGracePeriodMs?: number;
 }): DetachedProcessHandle {
   const promise = spawn(command, args, {
     cwd,
@@ -608,9 +635,24 @@ export function spawnDetached({
     stdio: ['ignore', 'pipe', 'pipe'],
     detached: true,
   });
-  // We don't await the process — it should outlive this step. Failures show
-  // up in the captured output; suppress unhandled rejections here.
-  promise.catch(() => {});
+  // Observe completion without rejecting in the background. Startup callers can
+  // distinguish a dead process from one that is still preparing its state file.
+  let exitError: Error | undefined;
+  // The spawn promise waits for stdio to close. Descendants may keep those
+  // pipes open after the launcher exits, so observe the exit itself as well.
+  promise.child.once('exit', (code, signal) => {
+    exitError = new Error(
+      signal ? `Process exited with signal ${signal}.` : `Process exited with code ${code}.`
+    );
+  });
+  void promise.then(
+    () => {
+      exitError ??= new Error('Process exited with code 0.');
+    },
+    error => {
+      exitError ??= error instanceof Error ? error : new Error(String(error));
+    }
+  );
   promise.child.unref();
 
   let output = '';
@@ -624,50 +666,11 @@ export function spawnDetached({
   return {
     pid,
     getOutput: () => output,
-    stopAsync: async () => await stopDetachedProcessAsync(pid),
+    getExitError: () => exitError,
+    stopAsync: async () => await stopDetachedProcessAsync(pid, stopGracePeriodMs),
   };
 }
 
-export function websiteOrigin(env: BuildStepEnv): string {
-  return env.EXPO_LOCAL
-    ? 'https://expo.test'
-    : env.EXPO_STAGING
-      ? 'https://staging.expo.dev'
-      : 'https://expo.dev';
-}
-
-export function simulatorPreviewPageUrl(env: BuildStepEnv, subdomainId: string): string {
-  return new URL(`/simulator-preview/${subdomainId}`, websiteOrigin(env)).toString();
-}
-
-// Website dev servers on expo.test use staging sessions, and CORS matches ports exactly.
-const WEBSITE_DEV_ORIGINS = [
-  'https://expo.test',
-  'https://expo.test:13001',
-  ...Array.from({ length: 16 }, (_, index) => `https://expo.test:${13200 + index}`),
-];
-
-export function websiteOriginServeSimArgs(env: BuildStepEnv): string[] {
-  const origins = new Set([websiteOrigin(env)]);
-  if (!env.EXPO_LOCAL && env.EXPO_STAGING) {
-    origins.add('https://*.expo.dev');
-  }
-  if (env.EXPO_LOCAL || env.EXPO_STAGING) {
-    for (const origin of WEBSITE_DEV_ORIGINS) {
-      origins.add(origin);
-    }
-  }
-  return [...origins].flatMap(origin => ['--cors-origin', origin, '--frame-ancestor', origin]);
-}
-
-function createServeSimPackageSpec(packageVersion: string | undefined): string {
-  return `${SERVE_SIM_PACKAGE_NAME}@${packageVersion ?? 'latest'}`;
-}
-
-function createExpoDeviceHubPackageSpec(packageVersion: string | undefined): string {
-  return `${EXPO_DEVICE_HUB_PACKAGE_NAME}@${packageVersion ?? 'latest'}`;
-}
-
 export interface ServeSimLaunchOptions {
   launchAppIdentifier?: string;
   launchArgs?: string[];
@@ -742,91 +745,12 @@ export function describeServeSimLaunch({
   return `serve-sim will launch ${launchAppIdentifier}${withArguments}${thenOpen}.`;
 }
 
-export function createServeSimArgs({
-  port,
-  turnArgs = [],
-  websiteArgs = [],
-  shareUrl,
-  packageVersion,
-  launchAppIdentifier,
-  launchArgs = [],
-  openUrl,
-}: {
-  port: number;
-  turnArgs?: string[];
-  websiteArgs?: string[];
-  shareUrl?: string;
-  packageVersion?: string;
-} & ServeSimLaunchOptions): string[] {
-  return [
-    createServeSimPackageSpec(packageVersion),
-    '--port',
-    String(port),
-    '--host',
-    WEB_PREVIEW_HOST,
-    '--require-token',
-    '--transport',
-    'webrtc',
-    '--webrtc-codec',
-    'h264',
-    '--max-dimension',
-    SERVE_SIM_MAX_DIMENSION,
-    '--mjpeg-quality',
-    SERVE_SIM_MJPEG_QUALITY,
-    '--video-bitrate',
-    SERVE_SIM_VIDEO_BITRATE,
-    '--video-fps',
-    SERVE_SIM_VIDEO_FPS,
-    ...turnArgs,
-    ...websiteArgs,
-    ...(shareUrl ? ['--share-url', shareUrl] : []),
-    ...(launchAppIdentifier ? ['--launch-app-identifier', launchAppIdentifier] : []),
-    ...launchArgs.flatMap(argument => ['--launch-arg', argument]),
-    ...(openUrl ? ['--open-url', openUrl] : []),
-  ];
-}
-
-export function createExpoDeviceHubArgs({
-  port,
-  turnArgs = [],
-  packageVersion,
-}: {
-  port: number;
-  turnArgs?: string[];
-  packageVersion?: string;
-}): string[] {
-  return [
-    createExpoDeviceHubPackageSpec(packageVersion),
-    '--port',
-    String(port),
-    '--host',
-    WEB_PREVIEW_HOST,
-    '--platform',
-    'android',
-    '--transport',
-    'webrtc',
-    '--webrtc-codec',
-    'h264',
-    '--webrtc-ice-policy',
-    'all',
-    '--max-dimension',
-    EXPO_DEVICE_HUB_MAX_DIMENSION,
-    '--video-bitrate',
-    EXPO_DEVICE_HUB_VIDEO_BITRATE,
-    '--video-fps',
-    EXPO_DEVICE_HUB_VIDEO_FPS,
-    '--hide-sidebar',
-    '--hide-boot-device',
-    ...turnArgs,
-  ];
-}
-
 export async function findAvailablePortAsync(): Promise<number> {
   const server = createServer();
   server.unref();
   await new Promise<void>((resolve, reject) => {
     server.once('error', reject);
-    server.listen(0, WEB_PREVIEW_HOST, () => resolve());
+    server.listen(0, '127.0.0.1', () => resolve());
   });
   const address = server.address();
   await new Promise<void>((resolve, reject) => {
@@ -838,270 +762,6 @@ export async function findAvailablePortAsync(): Promise<number> {
   return address.port;
 }
 
-const WebPreviewReadyResponseSchema = z.object({
-  status: z.literal('ready'),
-  device: z.string(),
-});
-
-export async function waitForWebPreviewReadyAsync({
-  previewServer,
-  serverName,
-  port,
-  timeoutMs,
-}: {
-  previewServer: Pick<DetachedProcessHandle, 'pid' | 'getOutput'>;
-  serverName: string;
-  port: number;
-  timeoutMs: number;
-}): Promise<string> {
-  const readyUrl = `http://${WEB_PREVIEW_HOST}:${port}/readyz`;
-  const deadline = Date.now() + timeoutMs;
-  let lastError: unknown;
-  while (Date.now() < deadline) {
-    if (previewServer.pid !== undefined && !isProcessRunning(previewServer.pid)) {
-      throw new SystemError(
-        `${serverName} exited before becoming ready. Last output:\n${
-          previewServer.getOutput() || '<empty>'
-        }`
-      );
-    }
-    try {
-      const response = await turtleFetch(readyUrl, 'GET', {
-        retries: 0,
-        timeout: 2_000,
-      });
-      const ready = WebPreviewReadyResponseSchema.parse(await response.json());
-      return ready.device;
-    } catch (error) {
-      lastError = error;
-    }
-    await sleepAsync(1_000);
-  }
-  throw new SystemError(
-    `Timed out waiting for ${serverName} readiness at ${readyUrl}${
-      lastError instanceof Error ? `: ${lastError.message}` : ''
-    }. Last output:\n${previewServer.getOutput() || '<empty>'}`
-  );
-}
-
-export type DeviceWebPreviewHandle = {
-  previewPageUrl: string;
-  apiUrl: string;
-  /** Session token gating the preview. Only serve-sim mints one. */
-  previewToken?: string;
-  stopAsync: () => Promise<void>;
-};
-
-export type ServeSimPreviewHandle = DeviceWebPreviewHandle;
-
-async function startWebPreviewWithTunnelAsync(
-  ctx: CustomBuildContext,
-  {
-    baseDomain,
-    env,
-    logger,
-    timeoutMs,
-    serverName,
-    packageSpec,
-    createArgs,
-    readPreviewTokenAsync,
-  }: {
-    baseDomain: string;
-    env: BuildStepEnv;
-    logger: bunyan;
-    timeoutMs: number;
-    serverName: string;
-    packageSpec: string;
-    createArgs: (port: number, turnArgs: string[], previewPageUrl: string) => string[];
-    readPreviewTokenAsync?: (device: string) => Promise<string>;
-  }
-): Promise<DeviceWebPreviewHandle> {
-  const subdomainId = randomBytes(16).toString('hex');
-  const previewPageUrl = simulatorPreviewPageUrl(env, subdomainId);
-  const port = await findAvailablePortAsync();
-  const turnArgs = await fetchWebPreviewTurnArgsAsync(ctx, { env, logger });
-  const previewExec = resolvePackageExec(
-    resolveConfiguredPackageManager(env, PackageManager.NPM),
-    createArgs(port, turnArgs, previewPageUrl)
-  );
-  logger.info(
-    `Launching ${packageSpec} on ${WEB_PREVIEW_HOST}:${port} via ${previewExec.command}.`
-  );
-  const previewServer = spawnDetached({
-    command: previewExec.command,
-    args: previewExec.args,
-    env,
-  });
-
-  try {
-    logger.info(`Waiting for ${serverName} to become ready.`);
-    const device = await waitForWebPreviewReadyAsync({
-      previewServer,
-      serverName,
-      port,
-      timeoutMs,
-    });
-    const previewToken = await readPreviewTokenAsync?.(device);
-    const tunnel = await startNgrokTunnelAsync({
-      port,
-      subdomainPrefix: 'web-preview',
-      subdomainId,
-      baseDomain,
-      authtoken: getNgrokAuthtokenOrThrow(env),
-      logger,
-    });
-    return {
-      previewPageUrl,
-      apiUrl: tunnel.url,
-      previewToken,
-      stopAsync: async () => {
-        const results = await Promise.allSettled([tunnel.stopAsync(), previewServer.stopAsync()]);
-        for (const result of results) {
-          if (result.status === 'rejected') {
-            logger.warn({ err: result.reason }, `Could not stop a ${serverName} preview resource.`);
-          }
-        }
-      },
-    };
-  } catch (error) {
-    await previewServer.stopAsync();
-    throw error;
-  }
-}
-
-export async function readServeSimPreviewTokenAsync(
-  udid: string,
-  stateDir: string = SERVE_SIM_STATE_DIR
-): Promise<string | undefined> {
-  const servers = await readServeSimServersAsync(stateDir);
-  return servers.find(server => server.udid === udid)?.token;
-}
-
-export async function startServeSimWithTunnelAsync(
-  ctx: CustomBuildContext,
-  {
-    baseDomain,
-    env,
-    logger,
-    timeoutMs,
-    packageVersion,
-    launchAppIdentifier,
-    launchArgs,
-    openUrl,
-  }: {
-    baseDomain: string;
-    env: BuildStepEnv;
-    logger: bunyan;
-    timeoutMs: number;
-    packageVersion?: string;
-  } & ServeSimLaunchOptions
-): Promise<ServeSimPreviewHandle> {
-  const websiteArgs = websiteOriginServeSimArgs(env);
-  return await startWebPreviewWithTunnelAsync(ctx, {
-    baseDomain,
-    env,
-    logger,
-    timeoutMs,
-    serverName: 'serve-sim',
-    packageSpec: createServeSimPackageSpec(packageVersion),
-    createArgs: (port, turnArgs, previewPageUrl) =>
-      createServeSimArgs({
-        port,
-        turnArgs,
-        websiteArgs,
-        shareUrl: previewPageUrl,
-        packageVersion,
-        launchAppIdentifier,
-        launchArgs,
-        openUrl,
-      }),
-    readPreviewTokenAsync: async device => {
-      const previewToken = await readServeSimPreviewTokenAsync(device);
-      if (!previewToken) {
-        // A serve-sim that does not know --require-token fails earlier, in the readiness check, so
-        // reaching here means it started and left no token in its state file.
-        throw new SystemError(
-          `serve-sim became ready but wrote no session token for device ${device}. The preview is ` +
-            'on a public tunnel and would be reachable without one, so the session cannot continue. ' +
-            'This usually means the state file was not written as expected; retry the session, and ' +
-            'report it if it repeats.'
-        );
-      }
-      return previewToken;
-    },
-  });
-}
-
-export async function startExpoDeviceHubWithTunnelAsync(
-  ctx: CustomBuildContext,
-  {
-    runtimePlatform,
-    baseDomain,
-    env,
-    logger,
-    timeoutMs,
-    packageVersion,
-  }: {
-    runtimePlatform: BuildRuntimePlatform;
-    baseDomain: string;
-    env: BuildStepEnv;
-    logger: bunyan;
-    timeoutMs: number;
-    packageVersion?: string;
-  }
-): Promise<DeviceWebPreviewHandle> {
-  if (runtimePlatform === BuildRuntimePlatform.LINUX) {
-    await ensureFfmpegInstalledOnceAsync({ runtimePlatform, env, logger });
-  }
-  return await startWebPreviewWithTunnelAsync(ctx, {
-    baseDomain,
-    env,
-    logger,
-    timeoutMs,
-    serverName: 'expo-device-hub',
-    packageSpec: createExpoDeviceHubPackageSpec(packageVersion),
-    createArgs: (port, turnArgs) => createExpoDeviceHubArgs({ port, turnArgs, packageVersion }),
-  });
-}
-
-export async function startDeviceWebPreviewWithTunnelAsync(
-  ctx: CustomBuildContext,
-  {
-    runtimePlatform,
-    launchAppIdentifier,
-    launchArgs,
-    openUrl,
-    ...options
-  }: {
-    runtimePlatform: BuildRuntimePlatform;
-    baseDomain: string;
-    env: BuildStepEnv;
-    logger: bunyan;
-    timeoutMs: number;
-    packageVersion?: string;
-  } & ServeSimLaunchOptions
-): Promise<DeviceWebPreviewHandle> {
-  switch (runtimePlatform) {
-    case BuildRuntimePlatform.DARWIN:
-      return await startServeSimWithTunnelAsync(ctx, {
-        ...options,
-        launchAppIdentifier,
-        launchArgs,
-        openUrl,
-      });
-    case BuildRuntimePlatform.LINUX:
-      // Unreachable from the three step functions, which reject a non-Darwin launch while
-      // parsing. Kept because this function is exported and expo-device-hub cannot launch.
-      if (launchAppIdentifier) {
-        throw new UserError(
-          'EAS_LAUNCH_APPLICATION_INVALID_INPUT',
-          `Cannot launch ${launchAppIdentifier}: an application launch runs through serve-sim on an iOS simulator, and this session runs expo-device-hub on ${runtimePlatform}.`
-        );
-      }
-      return await startExpoDeviceHubWithTunnelAsync(ctx, { ...options, runtimePlatform });
-  }
-}
-
 export type NgrokTunnelHandle = {
   url: string;
   subdomainId: string;

packages/build-tools/src/utils/__tests__/graphqlAbort.test.ts

@@ -0,0 +1,30 @@
+import { graphqlAbortContext } from '../graphqlAbort';
+
+const realFetch = globalThis.fetch;
+afterEach(() => {
+  globalThis.fetch = realFetch;
+});
+
+it('returns nothing without a signal', () => {
+  expect(graphqlAbortContext(undefined)).toBeUndefined();
+});
+
+it('aborts the request when either the caller or urql aborts', async () => {
+  const seen: AbortSignal[] = [];
+  globalThis.fetch = jest.fn(async (_input: RequestInfo | URL, init?: RequestInit) => {
+    seen.push(init!.signal!);
+    return new Response('{}');
+  }) as typeof fetch;
+  const caller = new AbortController();
+  const urql = new AbortController();
+  const context = graphqlAbortContext(caller.signal)!;
+  await context.fetch!('https://api.test/graphql', { method: 'POST', signal: urql.signal });
+  await context.fetch!('https://api.test/graphql', { method: 'POST' });
+  expect(seen).toHaveLength(2);
+  expect(seen.every(signal => !signal.aborted)).toBe(true);
+  urql.abort(new Error('urql gave up'));
+  expect(seen[0].aborted).toBe(true);
+  expect(seen[1].aborted).toBe(false);
+  caller.abort(new Error('caller gave up'));
+  expect(seen[1].aborted).toBe(true);
+});

packages/build-tools/src/utils/graphqlAbort.ts

@@ -0,0 +1,21 @@
+import type { OperationContext } from '@urql/core';
+
+/**
+ * urql replaces `fetchOptions.signal` with its own, so a caller's signal has to be joined into
+ * fetch after urql has resolved auth and its signal. Returns nothing without a signal, so the
+ * client's default fetch stays in use.
+ */
+export function graphqlAbortContext(
+  signal: AbortSignal | undefined
+): Pick<OperationContext, 'fetch'> | undefined {
+  if (!signal) {
+    return undefined;
+  }
+  return {
+    fetch: (input, init) =>
+      fetch(input, {
+        ...init,
+        signal: init?.signal ? AbortSignal.any([init.signal, signal]) : signal,
+      }),
+  };
+}

packages/eas-cli/src/__tests__/ora-test.ts

@@ -0,0 +1,71 @@
+import { EventEmitter } from 'events';
+
+import type { ora as oraType } from '../ora';
+
+jest.unmock('ora');
+
+class FakeTTYStream extends EventEmitter {
+  isTTY = true;
+  columns = 200;
+  clearLineCalls = 0;
+
+  write(): boolean {
+    return true;
+  }
+
+  clearLine(): boolean {
+    this.clearLineCalls++;
+    return true;
+  }
+
+  cursorTo(): boolean {
+    return true;
+  }
+
+  moveCursor(): boolean {
+    return true;
+  }
+}
+
+describe('ora', () => {
+  const originalEnv = process.env;
+  const originalIsTTY = process.stdin.isTTY;
+  let ora: typeof oraType;
+
+  beforeEach(() => {
+    jest.useFakeTimers();
+    process.env = { ...originalEnv };
+    delete process.env.CI;
+    delete process.env.EXPO_DEBUG;
+    Object.defineProperty(process.stdin, 'isTTY', { value: true, writable: true });
+    jest.isolateModules(() => {
+      ora = require('../ora').ora;
+    });
+  });
+
+  afterEach(() => {
+    jest.useRealTimers();
+    process.env = originalEnv;
+    Object.defineProperty(process.stdin, 'isTTY', { value: originalIsTTY, writable: true });
+  });
+
+  it('clears every wrapped line after the terminal gets narrower', () => {
+    const stream = new FakeTTYStream();
+    const spinner = ora({
+      text: 'x'.repeat(150),
+      stream: stream as unknown as NodeJS.WritableStream,
+      discardStdin: false,
+    }).start();
+
+    stream.columns = 80;
+    stream.emit('resize');
+    spinner.render();
+
+    stream.clearLineCalls = 0;
+    spinner.render();
+    expect(stream.clearLineCalls).toBe(2);
+
+    spinner.stop();
+    expect(stream.listenerCount('resize')).toBe(0);
+  });
+});

packages/eas-cli/src/commands/simulator/__tests__/list.test.ts

@@ -187,7 +187,11 @@ describe(SimulatorList, () => {
       after: 'page-cursor',
       filter: {
         statuses: [DeviceRunSessionStatus.InProgress, DeviceRunSessionStatus.New],
-        types: [DeviceRunSessionType.Appium, DeviceRunSessionType.WebPreviewOnly],
+        types: [
+          DeviceRunSessionType.Appium,
+          DeviceRunSessionType.ServeSim,
+          DeviceRunSessionType.WebPreviewOnly,
+        ],
         platforms: [AppPlatform.Ios],
         name: 'checkout',
         tags: ['variant:pro', 'nightly'],

packages/eas-cli/src/commands/simulator/index.ts

@@ -35,6 +35,7 @@ import {
   DEVICE_RUN_SESSION_RESOURCE_CLASS_BY_FLAG_VALUE,
   DEVICE_RUN_SESSION_RESOURCE_CLASS_FLAG_VALUES,
   DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE,
+  DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS,
   DEVICE_RUN_SESSION_TYPE_FLAG_VALUES,
   DeviceRunSessionRemoteConfig,
   formatRemoteSessionInstructions,
@@ -120,7 +121,7 @@ export default class Simulator extends EasCommand {
     type: Flags.option({
       description:
         'Type of simulator session to create. All session types include a web preview. agent-device, appium, and argent also include an automation interface; web-preview-only includes no automation interface.',
-      options: Object.values(DEVICE_RUN_SESSION_TYPE_FLAG_VALUES),
+      options: DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS,
       default: DEVICE_RUN_SESSION_TYPE_FLAG_VALUES[DeviceRunSessionType.AgentDevice],
     })(),
     'package-version': Flags.string({

packages/eas-cli/src/commands/simulator/list.ts

@@ -17,9 +17,9 @@ import { DeviceRunSessionQuery } from '../../graphql/queries/DeviceRunSessionQue
 import Log, { link } from '../../log';
 import { ora } from '../../ora';
 import {
-  DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE,
-  DEVICE_RUN_SESSION_TYPE_FLAG_VALUES,
+  DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS,
   deviceRunSessionTypeToFlagValue,
+  deviceRunSessionTypesForFlagValue,
 } from '../../simulator/utils';
 import { fromNow } from '../../utils/date';
 import { enableJsonOutput, printJsonOnlyOutput } from '../../utils/json';
@@ -62,7 +62,7 @@ export default class SimulatorList extends EasCommand {
     type: Flags.option({
       description:
         'Filter by session type (repeatable). All session types include a web preview. agent-device, appium, and argent also include an automation interface; web-preview-only includes no automation interface.',
-      options: Object.values(DEVICE_RUN_SESSION_TYPE_FLAG_VALUES),
+      options: DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS,
       multiple: true,
     })(),
     platform: Flags.option({
@@ -110,7 +110,7 @@ export default class SimulatorList extends EasCommand {
       filter.statuses = flags.status.map(value => STATUS_BY_FLAG_VALUE[value]);
     }
     if (flags.type && flags.type.length > 0) {
-      filter.types = flags.type.map(value => DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE[value]);
+      filter.types = flags.type.flatMap(deviceRunSessionTypesForFlagValue);
     }
     if (flags.platform && flags.platform.length > 0) {
       filter.platforms = flags.platform.map(value => PLATFORM_BY_FLAG_VALUE[value]);

packages/eas-cli/src/commands/submit/internal.ts

@@ -12,6 +12,7 @@ import {
   SubmissionAndroidReleaseStatus,
 } from '../../graphql/generated';
 import { AppStoreConnectApiKeyQuery } from '../../graphql/queries/AppStoreConnectApiKeyQuery';
+import { AppQuery } from '../../graphql/queries/AppQuery';
 import { GoogleServiceAccountKeyQuery } from '../../graphql/queries/GoogleServiceAccountKeyQuery';
 import AndroidSubmitCommand from '../../submit/android/AndroidSubmitCommand';
 import { SubmissionContext, createSubmissionContextAsync } from '../../submit/context';
@@ -41,11 +42,19 @@ export default class SubmitInternal extends EasCommand {
       description: 'ID of the build to submit',
       required: true,
     }),
+    'project-id': Flags.string({
+      description: 'EAS project ID. With --application-identifier, skips loading app config.',
+      dependsOn: ['application-identifier'],
+    }),
+    'application-identifier': Flags.string({
+      description: 'Bundle identifier or Android package name read from the build artifact.',
+      dependsOn: ['project-id'],
+    }),
   };
 
   static override contextDefinition = {
     ...this.ContextOptions.LoggedIn,
-    ...this.ContextOptions.ProjectConfig,
+    ...this.ContextOptions.DynamicProjectConfig,
     ...this.ContextOptions.ProjectDir,
     ...this.ContextOptions.Analytics,
     ...this.ContextOptions.Vcs,
@@ -58,7 +67,8 @@ export default class SubmitInternal extends EasCommand {
 
     const {
       loggedIn: { actor, graphqlClient },
-      privateProjectConfig: { exp, projectId, projectDir },
+      projectDir,
+      getDynamicPrivateProjectConfigAsync,
       analytics,
       vcsClient,
     } = await this.getContextAsync(SubmitInternal, {
@@ -66,6 +76,15 @@ export default class SubmitInternal extends EasCommand {
       withServerSideEnvironment: null,
     });
 
+    const project = flags['project-id']
+      ? await AppQuery.byIdAsync(graphqlClient, flags['project-id'])
+      : undefined;
+    // Worker submissions already know the project and artifact identifiers.
+    // The existing submission code only needs the project name and slug here.
+    const { exp, projectId } = project
+      ? { exp: { name: project.name, slug: project.slug }, projectId: project.id }
+      : await getDynamicPrivateProjectConfigAsync();
+
     if (vcsClient instanceof GitClient) {
       // `build:internal` is run on EAS workers and the repo may have been changed
       // by pre-install hooks or other scripts. We don't want to require committing changes
@@ -93,6 +112,7 @@ export default class SubmitInternal extends EasCommand {
       analytics,
       exp,
       projectId,
+      applicationIdentifier: flags['application-identifier'],
       vcsClient,
       specifiedProfile: flags.profile,
       groups: undefined, // use groups from submit profile

packages/eas-cli/src/ora.ts

@@ -30,14 +30,22 @@ export function isSpinnerEnabled(): boolean {
 export function ora(options?: Options | string): Ora {
   const inputOptions = typeof options === 'string' ? { text: options } : (options ?? {});
   const disabled = !isSpinnerEnabled();
+  // In non-interactive mode, send the stream to stdout so it prevents looking like an error.
+  const stream: NodeJS.WritableStream =
+    inputOptions.stream ?? (disabled ? process.stdout : process.stderr);
   const spinner = oraReal({
     // Ensure our non-interactive mode emulates CI mode.
     isEnabled: !disabled,
-    // In non-interactive mode, send the stream to stdout so it prevents looking like an error.
-    stream: disabled ? process.stdout : process.stderr,
     ...inputOptions,
+    stream,
   });
 
+  // ora only recounts the wrapped lines of its text when the text changes. After the
+  // terminal gets narrower, it clears too few lines and every frame leaves a copy behind.
+  const onResize = (): void => {
+    spinner.text = spinner.text;
+  };
+
   const oraStart = spinner.start.bind(spinner);
   const oraStop = spinner.stop.bind(spinner);
   const oraStopAndPersist = spinner.stopAndPersist.bind(spinner);
@@ -95,6 +103,8 @@ export function ora(options?: Options | string): Ora {
     // Skipping wrapping native logs removes the repeated interleaved "Exporting..." messages.
     if (!disabled) {
       wrapNativeLogs();
+      stream.off('resize', onResize);
+      stream.on('resize', onResize);
     }
 
     return oraStart(text);
@@ -103,12 +113,14 @@ export function ora(options?: Options | string): Ora {
   spinner.stopAndPersist = (options): Ora => {
     const result = oraStopAndPersist(options);
     resetNativeLogs();
+    stream.off('resize', onResize);
     return result;
   };
 
   spinner.stop = (): Ora => {
     const result = oraStop();
     resetNativeLogs();
+    stream.off('resize', onResize);
     return result;
   };
 

packages/eas-cli/src/simulator/__tests__/utils.test.ts

@@ -2,10 +2,12 @@ import { DeviceRunSessionResourceClass, DeviceRunSessionType } from '../../graph
 import {
   DEVICE_RUN_SESSION_RESOURCE_CLASS_BY_FLAG_VALUE,
   DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE,
+  DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS,
   DEVICE_RUN_SESSION_TYPE_FLAG_VALUES,
   DeviceRunSessionRemoteConfig,
   EAS_SIMULATOR_WAITLIST_URL,
   deviceRunSessionTypeToFlagValue,
+  deviceRunSessionTypesForFlagValue,
   formatLoopbackForwardNotice,
   formatPreviewUrl,
   formatRemoteSessionInstructions,
@@ -226,6 +228,23 @@ describe('simulator session type flags', () => {
     expect(DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE['serve-sim']).toBeUndefined();
     expect(DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE['web-preview']).toBeUndefined();
   });
+
+  it('lists each flag value once', () => {
+    expect(DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS).toEqual([
+      'agent-device',
+      'appium',
+      'argent',
+      'web-preview-only',
+    ]);
+  });
+
+  it('filters web-preview-only by the new and the legacy session type', () => {
+    expect(deviceRunSessionTypesForFlagValue('web-preview-only')).toEqual([
+      DeviceRunSessionType.ServeSim,
+      DeviceRunSessionType.WebPreviewOnly,
+    ]);
+    expect(deviceRunSessionTypesForFlagValue('appium')).toEqual([DeviceRunSessionType.Appium]);
+  });
 });
 
 describe('simulator resource class flags', () => {

packages/eas-cli/src/simulator/utils.ts

@@ -45,6 +45,19 @@ export const DEVICE_RUN_SESSION_TYPE_BY_FLAG_VALUE = Object.fromEntries(
   )
 ) as Record<string, DeviceRunSessionType>;
 
+// Legacy ServeSim and WebPreviewOnly share a flag value, so list each value once.
+export const DEVICE_RUN_SESSION_TYPE_FLAG_OPTIONS = [
+  ...new Set(Object.values(DEVICE_RUN_SESSION_TYPE_FLAG_VALUES)),
+];
+
+// Every enum value behind a flag value, so filtering by web-preview-only also
+// matches sessions created with the legacy ServeSim type.
+export function deviceRunSessionTypesForFlagValue(value: string): DeviceRunSessionType[] {
+  return (Object.keys(DEVICE_RUN_SESSION_TYPE_FLAG_VALUES) as DeviceRunSessionType[]).filter(
+    type => DEVICE_RUN_SESSION_TYPE_FLAG_VALUES[type] === value
+  );
+}
+
 export function deviceRunSessionTypeToFlagValue(type: DeviceRunSessionType): string {
   return DEVICE_RUN_SESSION_TYPE_FLAG_VALUES[type];
 }

packages/eas-cli/src/user/expoBrowserAuthFlowLauncher.ts

@@ -79,7 +79,6 @@ export async function getSessionUsingBrowserAuthFlowAsync({ sso = false }): Prom
       `code_challenge=${codeChallenge}`,
       `code_challenge_method=S256`,
       `state=${state}`,
-      `confirm_account=true`,
     ].join('&');
     return `${expoWebsiteUrl}${sso ? '/sso-login' : '/login'}?${params}`;
   };